Land Rover Discovery 3 LR3 2004-2010 Factory Service and Repair Workshop Manual
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🏷️ Basic Information Identification Make: Land Rover Model: Discovery 3 Model Alias: LR3 Generation: Discovery 3 / LR3 Production Years: 2004-2010 Codes Chassis Code: L319 👋 Introduction Market Position Vehicle Segment: Premium Mid-size SUV, known for off-road capability and luxury Competitive Analysis Key Competitors: BMW X5, Mercedes-Benz ML-Class, Audi Q7, Volvo XC90, Lexus RX Key Features Offroad Capability: Terrain Response System, permanent four-wheel drive, high ground clearance, robust chassis construction Luxury Comfort: Premium interior materials, spacious cabin, advanced comfort features Utility: Seven-seat option, significant towing capacity, versatile cargo space Manual Value Proposition Diy Support: Empowers owners to perform maintenance and repairs, saving on dealership costs Diagnostic Aid: Crucial for diagnosing complex electronic and mechanical issues Instant Access: Immediate download enables prompt problem-solving 📋 Manual Details Coverage Areas Coverage Scope: All models and engine types for 2004-2010 Discovery 3 / LR3 Page Count Page Count Estimate: Extensive (Exact page count not provided, but described as comprehensive A-Z) Manual Type Manual Type: Factory Service and Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine overhaul, fuel system, ignition system, exhaust system, cooling system, lubrication system Transmission Drivetrain: Automatic transmission repair, manual transmission repair (if applicable), transfer case, differentials, drive shafts, CV joints Chassis Suspension Steering: Air suspension system (including components like compressor, lines, height sensors), independent suspension (front and rear), steering system (rack and pinion, power steering pump), wheel bearings Brakes: Hydraulic brake system, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), DSC (Dynamic Stability Control), brake pad/disc replacement, caliper overhaul, brake fluid service Electrical Electronics: Complete wiring diagrams (detailed), lighting systems, starting and charging systems, battery service, instrument cluster, body control module (BCM), infotainment system, sensors, actuators, ECM/PCM diagnostics Body Chassis: Body panel removal and installation, door mechanisms, glass, interior trim, seats, roof systems, chassis structural repairs HVAC: Heating, Ventilation, and Air Conditioning system service, refrigerant handling, component replacement (compressor, condenser, evaporator) Safety Systems: Airbag system (SRS), seatbelt mechanisms, parking sensors, rearview camera systems Procedures Included Routine Maintenance: Oil and filter changes, fluid level checks and top-offs, air filter replacement, cabin filter replacement, spark plug replacement, tire rotation and balancing Diagnostics Troubleshooting: Step-by-step diagnostic procedures for all major systems, fault code interpretation, common problem identification and solutions Repair Rebuild: Comprehensive repair instructions for all major components, including engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, electrical component repairs Component Replacement: Detailed procedures for replacing parts such as alternators, starters, water pumps, radiators, fuel pumps, power steering pumps, ABS modules, ECUs Calibration Adjustment: Procedures for calibrating suspension height sensors, steering angle sensors, and other electronic modules Technical Depth Depth Of Coverage: Full factory-level repair and diagnostic information suitable for professional technicians and advanced DIYers Visual Aids: Includes pictures and detailed wiring diagrams for clarity Instruction Style: Easy to follow step-by-step instructions 📊 Manual Specifications File Format File Type: PDF Platform Compatibility: Compatible with PC, MAC, and Linux operating systems Print Quality Print Quality: Digital PDF, printable pages Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options Overview: The manual covers all engine types offered for the specified years, which primarily include V8 gasoline and TDV6 diesel engines. Engine 4.4L V8 Engine Code: 4.4L V8 (AJ-V8) Displacement: 4.4 liters Horsepower Est: Approx. 295 hp @ 5500 rpm Torque Est: Approx. 300 lb-ft @ 4000 rpm Fuel System: Electronic Fuel Injection (EFI) Valvetrain: DOHC, 4 valves per cylinder Engine Tdv6 Engine Code: 2.7L TDV6 Displacement: 2.7 liters Horsepower Est: Approx. 188 hp @ 4000 rpm Torque Est: Approx. 325 lb-ft @ 1900 rpm Fuel System: Common Rail Direct Injection (CRDi), Turbocharged Valvetrain: DOHC, 4 valves per cylinder Performance Emission Standards: Varies by market and model year (Euro III, Euro IV etc.) Fuel System Fuel Type: Premium Unleaded (for V8), Diesel (for TDV6) 🔧 Transmission Standard Transmission Type Standard: 6-speed ZF 6HP26 automatic transmission Optional Transmission Type Optional: Not applicable for this generation Features Transmission Features: CommandShift manual override, adaptive shift control, electronic transmission control module (TCM) Fluid Specifications Transmission Fluid Type: Refer to manual for specific ZF Lifeguard fluid type (e.g., ZF S671 090 255 or equivalent) Fluid Capacity Transmission Fluid Capacity Approx: Approx. 8-9 liters (dry fill) 📐 Dimensions Exterior Length Mm: 4835 mm Width Mm: 1915 mm (excluding mirrors) Height Mm: 1877 mm (normal ride height) Wheelbase Mm: 2885 mm Cargo Cargo Volume Liters: Varies significantly with seat configuration (e.g., up to 1236 liters with third row folded) Weights Curb Weight Kg Approx: Approx. 2200-2400 kg (depending on engine and specification) Max Towing Capacity Kg: 3500 kg (braked trailer) 🛡️ Safety Features Ratings NHTSA Rating Year: 2005 NHTSA Frontal Driver Rating: 5 Stars NHTSA Frontal Passenger Rating: 5 Stars NHTSA Side Driver Rating: 5 Stars NHTSA Side Rear Passenger Rating:...
Air suspension system (including components like compressor, lines, height sensors), independent suspension (front and rear), steering system (rack and pinion, power steering pump), wheel bearings
Complete wiring diagrams (detailed), lighting systems, starting and charging systems, battery service, instrument cluster, body control module (BCM), infotainment system, sensors, actuators, ECM/PCM diagnostics
Body Chassis:
Body panel removal and installation, door mechanisms, glass, interior trim, seats, roof systems, chassis structural repairs
HVAC:
Heating, Ventilation, and Air Conditioning system service, refrigerant handling, component replacement (compressor, condenser, evaporator)
Safety Systems:
Airbag system (SRS), seatbelt mechanisms, parking sensors, rearview camera systems
Procedures Included
Routine Maintenance:
Oil and filter changes, fluid level checks and top-offs, air filter replacement, cabin filter replacement, spark plug replacement, tire rotation and balancing
Diagnostics Troubleshooting:
Step-by-step diagnostic procedures for all major systems, fault code interpretation, common problem identification and solutions
Repair Rebuild:
Comprehensive repair instructions for all major components, including engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, electrical component repairs
Component Replacement:
Detailed procedures for replacing parts such as alternators, starters, water pumps, radiators, fuel pumps, power steering pumps, ABS modules, ECUs
Calibration Adjustment:
Procedures for calibrating suspension height sensors, steering angle sensors, and other electronic modules
Technical Depth
Depth Of Coverage:
Full factory-level repair and diagnostic information suitable for professional technicians and advanced DIYers
Visual Aids:
Includes pictures and detailed wiring diagrams for clarity
Instruction Style:
Easy to follow step-by-step instructions
📊 Manual Specifications
File Format
File Type:
PDF
Platform Compatibility:
Compatible with PC, MAC, and Linux operating systems
Print Quality
Print Quality:
Digital PDF, printable pages
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options Overview:
The manual covers all engine types offered for the specified years, which primarily include V8 gasoline and TDV6 diesel engines.
Engine 4.4L V8
Engine Code:
4.4L V8 (AJ-V8)
Displacement:
4.4 liters
Horsepower Est:
Approx. 295 hp @ 5500 rpm
Torque Est:
Approx. 300 lb-ft @ 4000 rpm
Fuel System:
Electronic Fuel Injection (EFI)
Valvetrain:
DOHC, 4 valves per cylinder
Engine Tdv6
Engine Code:
2.7L TDV6
Displacement:
2.7 liters
Horsepower Est:
Approx. 188 hp @ 4000 rpm
Torque Est:
Approx. 325 lb-ft @ 1900 rpm
Fuel System:
Common Rail Direct Injection (CRDi), Turbocharged
Valvetrain:
DOHC, 4 valves per cylinder
Performance
Emission Standards:
Varies by market and model year (Euro III, Euro IV etc.)
Refer to manual for specific ZF Lifeguard fluid type (e.g., ZF S671 090 255 or equivalent)
Fluid Capacity
Transmission Fluid Capacity Approx:
Approx. 8-9 liters (dry fill)
📐 Dimensions
Exterior
Length Mm:
4835 mm
Width Mm:
1915 mm (excluding mirrors)
Height Mm:
1877 mm (normal ride height)
Wheelbase Mm:
2885 mm
Cargo
Cargo Volume Liters:
Varies significantly with seat configuration (e.g., up to 1236 liters with third row folded)
Weights
Curb Weight Kg Approx:
Approx. 2200-2400 kg (depending on engine and specification)
Max Towing Capacity Kg:
3500 kg (braked trailer)
🛡️ Safety Features
Ratings
NHTSA Rating Year:
2005
NHTSA Frontal Driver Rating:
5 Stars
NHTSA Frontal Passenger Rating:
5 Stars
NHTSA Side Driver Rating:
5 Stars
NHTSA Side Rear Passenger Rating:
5 Stars
NHTSA Rollover Rating:
4 Stars (Risk of rollover)
Active Features
Active Safety Features:
Dynamic Stability Control (DSC), Electronic Traction Control (ETC), Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Hill Descent Control (HDC), Roll Stability Control (RSC), Trailer Stability Assist (TSA)
Passive Features
Passive Safety Features:
Front airbags, front side airbags, curtain airbags (for front and third-row passengers), three-point seat belts with pretensioners, anti-whiplash head restraints
💡 Technology Features
Infotainment
Infotainment System:
Touchscreen infotainment system with navigation (optional), premium sound systems (Harman Kardon, Logic 7), auxiliary input, CD changer.
Driver Assistance
Driver Assistance Features:
Adaptive Cruise Control (optional), rear parking sensors, rearview camera (optional), Bi-Xenon headlights with cornering function.
Connectivity
Connectivity Features:
Bluetooth hands-free calling (optional, integrated into infotainment), USB ports (later models).
Offroad Tech
Terrain Response:
Signature Land Rover system allowing the driver to select terrain modes (e.g., Grass/Gravel/Snow, Mud/Ruts, Sand, Rock Crawl) to optimize vehicle settings for different conditions.
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
Typically 10,000-15,000 km or 12 months, whichever comes first (consult manual for specific engine/conditions)
Air Filter Replacement Km:
Typically 30,000-50,000 km
Cabin Filter Replacement Km:
Typically 20,000-30,000 km or annually
Spark Plug Replacement Km:
Varies by engine; V8s often around 100,000 km, TDV6 diesel spark plugs (glow plugs) are serviced as needed.
Brake Fluid Change Interval Years:
Typically every 2-3 years
Fluid Specifications
Engine Oil Specification:
Refer to manual for specific API/ACEA ratings and viscosity (e.g., 5W-30 or 5W-40 synthetic)
Coolant Specification:
OAT (Organic Acid Technology) coolant, typically pink or orange
Brake Fluid Specification:
DOT 4
Power Steering Fluid:
Refer to manual for specific type (often Pentosin CHF 11S or equivalent)
Known Issues
Common Issues Overview:
While a capable vehicle, common issues can include air suspension component failures (compressor, height sensors, lines), diesel particulate filter (DPF) issues (for TDV6), electronic module glitches, and potential issues with the Terrain Response system. Detailed troubleshooting for these is a key benefit of the manual.
Air Suspension Failures:
Compressor burnout, leaking air springs/struts, faulty height sensors, cracked air lines.
Tdv6 Dpf Problems:
Clogged Diesel Particulate Filter due to short-trip driving, requiring forced regeneration or replacement.
Electrical Gremlins:
Intermittent faults related to various electronic control units (ECUs) or sensor failures.
📚 Vehicle History
Brand Heritage
Brand Focus:
Land Rover is renowned for its off-road prowess and adventure-oriented vehicles, dating back to the original Land Rover Series I in 1948.
Model Evolution
Discovery Lineage:
The Discovery 3 (LR3 in North America) represented a significant departure from previous generations, adopting a 'body-on-integrated-frame' chassis for improved on-road manners while retaining formidable off-road capabilities. It was part of Land Rover's major product overhaul in the mid-2000s.
Production
Manufacturing Location:
Solihull, West Midlands, United Kingdom
🏆 Awards & Recognition
Recognitions
Consumer Ratings Example:
Often received positive reviews for its off-road capabilities and versatility, though sometimes criticized for fuel economy and reliability compared to some competitors.
Certifications
Manual Certification:
This is a factory-produced service manual, reflecting official Land Rover repair procedures and specifications.