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2004 Lexus IS300 Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Lexus Model: IS300 Year: 2004 Codes Chassis Code: XE10 Engine Code: 2JZ-GE 👋 Introduction Market Position Segment: Compact Executive Sedan Target Audience: Enthusiasts and owners seeking in-depth knowledge for maintenance and repair, professional mechanics. Competitive Analysis Competitors: BMW 3 Series (E46), Mercedes-Benz C-Class (W203), Audi A4 (B6). Key Features Key Selling Points: Legendary 2JZ-GE engine reliability, rear-wheel drive dynamics, premium interior, Lexus build quality. Manual Advantage: Official factory data ensures accuracy and completeness for all repair and maintenance procedures, surpassing generic aftermarket manuals. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Software Language: English Format: Software (Digital) Coverage Scope: Comprehensive factory-level repair and service information 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, piston, crankshaft, lubrication system, cooling system, timing system (belt/chain), fuel injection system, emissions control systems. Engine Electrical: Ignition system, starter, alternator, ECU (Engine Control Unit) diagnostics, sensors, wiring diagrams. Transmission: Automatic Transmission (Aisin Warner AW30-43LE/40-43LE) - disassembly, assembly, torque converter, valve body, electronic controls, fluid specifications, shift solenoids. Drivetrain: Rear-wheel drive system, driveshaft, differential, axles, CV joints. Brakes: Front and rear brake systems (disc brakes), ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), brake fluid specifications, bleeding procedures, caliper and rotor replacement. Suspension: Front and rear suspension (double wishbone front, multi-link rear), shock absorbers, springs, control arms, ball joints, bushings, wheel alignment specifications. Steering: Power steering system, steering rack, tie rods, power steering fluid, steering column. Body And Frame: Body panel removal and installation, door mechanisms, hood, trunk, bumpers, structural components, interior trim removal. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant types, compressor, condenser, evaporator, blower motor, climate control unit, diagnostic procedures. Electrical System: 12V battery system, charging system, lighting (headlights, taillights, interior), power windows, power locks, mirrors, sunroof, instrument cluster, fuses, relays, wiring diagrams. Safety Systems: Airbag system (SRS - Supplemental Restraint System), occupant sensors, seatbelt pre-tensioners. Procedures Included Maintenance: Oil and filter changes, air filter replacement, cabin air filter replacement, spark plug replacement, fluid checks and top-offs, belt inspections and replacement, brake pad and rotor replacement, tire rotation and balancing. Troubleshooting: Diagnostic charts for common problems, symptom-based troubleshooting guides, fault code interpretation (OBD-II). Repair: Component removal and installation, major engine repairs, transmission overhauls, suspension component replacement, brake system repairs, electrical component diagnosis and replacement, bodywork repairs. Diagnostics: Detailed diagnostic procedures for all major vehicle systems, use of scan tools, sensor testing, circuit testing. Specifications: Torque specifications for fasteners, fluid capacities, electrical specifications, dimensional data, alignment specifications. Technical Depth Depth: Factory-level detailed information covering everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures, wiring diagrams, and component-level repair instructions. 📊 Manual Specifications File Format Software Type: Proprietary diagnostic and repair software (e.g., TIS - Technical Information System). Searchability: Full text searchable for quick access to information. Accessibility: Downloadable or accessible online via a license key. Print Quality Digital Resolution: High-resolution diagrams and illustrations. Binding Type Binding: N/A (Software format) Paper Type Paper: N/A (Software format) ⚙️ Engine Specifications Primary Engine Engine Type: 3.0L Inline 6-Cylinder, DOHC, 24-Valve Engine Code: 2JZ-GE Displacement: 2997 cc (183 cu. in.) Performance Horsepower: 215 hp @ 5800 rpm Torque: 209 lb-ft @ 3800 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (91 octane recommended) Engine Features Variable Valve Timing: Variable Valve Timing with Intelligence (VVT-i) Block Material: Cast Iron Head Material: Aluminum Alloy 🔧 Transmission Standard Type: 5-Speed Automatic (Aisin Warner AW30-43LE) Optional Type: 6-Speed Manual (GS6-80) Features Automatic Control: Electronic control with adaptive shift logic. Manual Features: Limited slip differential (LSD) often standard on manual models. Fluid Specifications Automatic Fluid Type: Dexron III or equivalent (Toyota Type T-IV sometimes recommended). Manual Fluid Type: GL-4 Gear Oil 📐 Dimensions Exterior Length: 176.9 inches (4493 mm) Width: 69.1 inches (1755 mm) Height: 55.7 inches (1415 mm) Wheelbase: 105.1 inches (2670 mm) Weights Curb Weight Auto: Approx. 3400 lbs (1542 kg) Curb Weight Manual: Approx. 3350 lbs (1519 kg) Gross Vehicle Weight Rating: Approx. 4365 lbs (1980 kg) Cargo Trunk Volume: Approx. 10.2 cu ft (289 L) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5 Stars NHTSA Front Impact Passenger: 5 Stars IIHS Front Offset: Good Active Features ABS: Standard Ebd: Standard Traction Control: Optional (TRAC) Passive Features Airbags Front: Driver and Passenger Frontal Airbags Airbags Side: Optional Front Side-Impact Airbags Seatbelts: 3-point front and rear seatbelts with pre-tensioners. 💡 Technology Features Infotainment Audio System: Premium Mark Levinson audio system optional on higher trims, featuring CD changer and premium speakers. Navigation: Optional GPS navigation system. Climate Control: Automatic climate control with digital display. Driver Assistance Cruise Control: Standard Stability Control: Vehicle Stability Control (VSC) optional. Connectivity Bluetooth: N/A (Not available from factory in 2004). Auxiliary Input: Optional on some audio systems. 🔧 Maintenance Service Intervals Oil Change Interval: Every...
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2004 Lexus IS300 Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Lexus
Model:
IS300
Year:
2004
Codes
Chassis Code:
XE10
Engine Code:
2JZ-GE
👋 Introduction
Market Position
Segment:
Compact Executive Sedan
Target Audience:
Enthusiasts and owners seeking in-depth knowledge for maintenance and repair, professional mechanics.
Competitive Analysis
Competitors:
BMW 3 Series (E46), Mercedes-Benz C-Class (W203), Audi A4 (B6).
Key Features
Key Selling Points:
Legendary 2JZ-GE engine reliability, rear-wheel drive dynamics, premium interior, Lexus build quality.
Manual Advantage:
Official factory data ensures accuracy and completeness for all repair and maintenance procedures, surpassing generic aftermarket manuals.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual Software
Language:
English
Format:
Software (Digital)
Coverage Scope:
Comprehensive factory-level repair and service information
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, piston, crankshaft, lubrication system, cooling system, timing system (belt/chain), fuel injection system, emissions control systems.
Engine Electrical:
Ignition system, starter, alternator, ECU (Engine Control Unit) diagnostics, sensors, wiring diagrams.
Transmission:
Automatic Transmission (Aisin Warner AW30-43LE/40-43LE) - disassembly, assembly, torque converter, valve body, electronic controls, fluid specifications, shift solenoids.
Drivetrain:
Rear-wheel drive system, driveshaft, differential, axles, CV joints.
Brakes:
Front and rear brake systems (disc brakes), ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), brake fluid specifications, bleeding procedures, caliper and rotor replacement.
Suspension:
Front and rear suspension (double wishbone front, multi-link rear), shock absorbers, springs, control arms, ball joints, bushings, wheel alignment specifications.
Steering:
Power steering system, steering rack, tie rods, power steering fluid, steering column.
Body And Frame:
Body panel removal and installation, door mechanisms, hood, trunk, bumpers, structural components, interior trim removal.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant types, compressor, condenser, evaporator, blower motor, climate control unit, diagnostic procedures.
Electrical System:
12V battery system, charging system, lighting (headlights, taillights, interior), power windows, power locks, mirrors, sunroof, instrument cluster, fuses, relays, wiring diagrams.
Safety Systems:
Airbag system (SRS - Supplemental Restraint System), occupant sensors, seatbelt pre-tensioners.
Procedures Included
Maintenance:
Oil and filter changes, air filter replacement, cabin air filter replacement, spark plug replacement, fluid checks and top-offs, belt inspections and replacement, brake pad and rotor replacement, tire rotation and balancing.
Troubleshooting:
Diagnostic charts for common problems, symptom-based troubleshooting guides, fault code interpretation (OBD-II).
Repair:
Component removal and installation, major engine repairs, transmission overhauls, suspension component replacement, brake system repairs, electrical component diagnosis and replacement, bodywork repairs.
Diagnostics:
Detailed diagnostic procedures for all major vehicle systems, use of scan tools, sensor testing, circuit testing.
Specifications:
Torque specifications for fasteners, fluid capacities, electrical specifications, dimensional data, alignment specifications.
Technical Depth
Depth:
Factory-level detailed information covering everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures, wiring diagrams, and component-level repair instructions.
📊 Manual Specifications
File Format
Software Type:
Proprietary diagnostic and repair software (e.g., TIS - Technical Information System).
Searchability:
Full text searchable for quick access to information.
Accessibility:
Downloadable or accessible online via a license key.
Print Quality
Digital Resolution:
High-resolution diagrams and illustrations.
Binding Type
Binding:
N/A (Software format)
Paper Type
Paper:
N/A (Software format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
3.0L Inline 6-Cylinder, DOHC, 24-Valve
Engine Code:
2JZ-GE
Displacement:
2997 cc (183 cu. in.)
Performance
Horsepower:
215 hp @ 5800 rpm
Torque:
209 lb-ft @ 3800 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (91 octane recommended)
Engine Features
Variable Valve Timing:
Variable Valve Timing with Intelligence (VVT-i)
Block Material:
Cast Iron
Head Material:
Aluminum Alloy
🔧 Transmission
Standard
Type:
5-Speed Automatic (Aisin Warner AW30-43LE)
Optional
Type:
6-Speed Manual (GS6-80)
Features
Automatic Control:
Electronic control with adaptive shift logic.
Manual Features:
Limited slip differential (LSD) often standard on manual models.
Fluid Specifications
Automatic Fluid Type:
Dexron III or equivalent (Toyota Type T-IV sometimes recommended).
Manual Fluid Type:
GL-4 Gear Oil
📐 Dimensions
Exterior
Length:
176.9 inches (4493 mm)
Width:
69.1 inches (1755 mm)
Height:
55.7 inches (1415 mm)
Wheelbase:
105.1 inches (2670 mm)
Weights
Curb Weight Auto:
Approx. 3400 lbs (1542 kg)
Curb Weight Manual:
Approx. 3350 lbs (1519 kg)
Gross Vehicle Weight Rating:
Approx. 4365 lbs (1980 kg)
Cargo
Trunk Volume:
Approx. 10.2 cu ft (289 L)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars
NHTSA Front Impact Passenger:
5 Stars
IIHS Front Offset:
Good
Active Features
ABS:
Standard
Ebd:
Standard
Traction Control:
Optional (TRAC)
Passive Features
Airbags Front:
Driver and Passenger Frontal Airbags
Airbags Side:
Optional Front Side-Impact Airbags
Seatbelts:
3-point front and rear seatbelts with pre-tensioners.
💡 Technology Features
Infotainment
Audio System:
Premium Mark Levinson audio system optional on higher trims, featuring CD changer and premium speakers.
Navigation:
Optional GPS navigation system.
Climate Control:
Automatic climate control with digital display.
Driver Assistance
Cruise Control:
Standard
Stability Control:
Vehicle Stability Control (VSC) optional.
Connectivity
Bluetooth:
N/A (Not available from factory in 2004).
Auxiliary Input:
Optional on some audio systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first.
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement:
Iridium spark plugs: 100,000-120,000 miles (160,000-193,000 km).
Timing Belt Replacement:
N/A (2JZ-GE uses a timing chain).
Transmission Fluid Change:
Every 60,000 miles (96,000 km) or 48 months (under normal driving conditions).
Coolant Replacement:
Every 30,000 miles (48,000 km) or 24 months (using Toyota Super Long Life Coolant).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API Certified)
Engine Oil Capacity:
6.1 US quarts (5.8 L) with filter change.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Engine:
Generally very robust. Potential for oil leaks from valve cover gaskets or oil pan gaskets over time. Exhaust manifold cracking is uncommon but possible.
Transmission:
The 5-speed automatic is generally reliable; early models could exhibit harsh shifting. Torque converter issues are rare but possible. Manual transmission clutch wear is typical for a performance-oriented car.
Suspension:
Worn bushings (control arm, sway bar) are common due to age and mileage, leading to clunking noises or poor handling. Front upper control arm bushings can degrade.
Electrical:
Power window regulators can fail. HVAC blower motor resistor may fail. ABS/VSC warning lights can sometimes be triggered by faulty wheel speed sensors.
Interior:
Headliner fabric can sag over time. Climate control display segments can fail.
📚 Vehicle History
Brand Heritage
Lexus Philosophy:
Emphasis on luxury, reliability, comfort, and customer service.
Model Evolution
Is Series Origin:
First generation (XE10) introduced globally in 1998 as a sportier alternative to the ES sedan, directly competing with European luxury sport sedans.
2004 Model Year Updates:
Minor styling updates and potential feature package revisions. Key mechanicals remain consistent with previous years of the first generation.
Production
Manufacturing Plant:
Tahara Plant, Aichi Prefecture, Japan.
Production Years:
1998-2005 (XE10 chassis).
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Often cited for its driving dynamics and value relative to European competitors.
Ratings
Jd Power Initial Quality:
Consistently received high ratings for dependability and initial quality, a hallmark of Lexus.
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