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Linde LPG Forklift 351-03 Series: H20 H25 H30 H35 Operating Manual (User Manual)

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Basic Information Identification Make: Linde Model: H20 T-03, H25 T-03, H30 T-03, H35 T-03 Series Product Type: Operating Manual (User Manual) Codes Series Code: 351-03 Introduction Market Position Market Segment: Industrial Forklift Trucks (LPG-powered) Brand Reputation: Linde is a globally recognized manufacturer of material handling equipment, known for robust and efficient forklifts. Competitive Analysis Key Competitors: Competes with other major forklift manufacturers like Toyota, Hyster-Yale, Caterpillar, and Crown Equipment. Key Features Engine Type: LPG (Liquefied Petroleum Gas) engine, providing a balance of power and emissions control for indoor and outdoor use. Model Variations: Covers a range of lifting capacities from H20 (2.0 ton) to H35 (3.5 ton), offering flexibility for different operational needs. Manual Scope: This operating manual is crucial for safe and efficient use, covering everything from pre-operation checks to detailed maintenance schedules. Manual Details Coverage Areas Covered Models: Linde Forklift Truck H20 T-03, H25 T-03, H30 T-03, H35 T-03 Page Count Page Count: 106 Manual Type Manual Type: Original illustrated Factory Operating Manual (User Manual) Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine System: Detailed technical description and maintenance of LPG engine. Hydraulic System: Coverage of hydraulic system components, operation, and maintenance. Brake System: Information on service brake and parking brake operation and maintenance, including multiple disc brake release. Steering System: Details on steering system operation and maintenance, including steering axle lubrication. Electrical System: Overview of the electrical system, including fuse checks, replacement, and wiring diagrams. Lpg System: Extensive coverage of LPG system safety, handling, troubleshooting, and maintenance. Mast System: Detailed information on mast types (Standard, Duplex, Triplex), securing procedures, and mast removal. Attachment Controls: Instructions for operating lifting devices, attachments, sideshift, and clamp controls. Procedures Included Pre Operation Checks: Comprehensive daily checks and servicing before operation, including fluid levels, visual inspections, and tyre pressure. Operation Procedures: Detailed instructions for starting, stopping, driving (forward, reverse, direction change), and single-pedal operation. Loading Unloading: Guidelines for loading, adjusting fork spread, travelling with a load, and unloading. Maintenance Schedules: Specific maintenance intervals: first 50 service hours, 500-hour, 1000-hour, 2000-hour, 3000-hour, and 5000-hour inspections. Troubleshooting: Troubleshooting guides for the LP-gas engine and hydraulic system. Transportation Procedures: Instructions for transporting the truck via lorry or low-bed semi-trailer, including hoisting methods. Towing Procedures: Detailed towing instructions, including releasing brakes and opening hydraulic by-pass valves. Wheel Maintenance: Procedures for changing wheels and tightening wheel fasteners. Safety Procedures: Extensive safety rules, including fuel handling, accident prevention, LPG system safety, and general operation safety. Lighting Controls: Operation of front/rear working lights, hazard warning lights, directional indicators, and windscreen wipers. Engine Care: Procedures for checking and topping up engine oil and coolant. Air Filtration: Cleaning and renewal of air filter elements, pre-filters, and dust discharge valves. Lubrication: Lubrication points for steer axle, mast, tilt cylinder bearings, pedal pivots, and other joints. Chain Care: Cleaning, spraying, and adjusting lift chains. Battery Maintenance: Checking battery condition, electrolyte level, and specific gravity. Catalytic Converter Care: Information on open-loop catalytic converters and checking CO content in exhaust gas. Technical Depth Depth Level: Comprehensive, covering operation, routine maintenance, troubleshooting, and basic repair procedures. Diagnostic Capabilities: Includes troubleshooting guides for engine and hydraulic systems, fuse checks, and basic LPG system adjustments. Repair Scope: Covers procedures like changing filters, belts, renewing fluids, and adjusting components. Advanced repair may require specialized service manuals. Component Level Detail: Provides details on specific components like the instrument cluster, controls, engine, hydraulic system, and various mast types. Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable given it's a PDF, allowing for quick information retrieval. Accessibility: Downloadable, providing immediate access for users. Print Quality Print Quality: PDF format allows for high-quality printing if desired. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Engine Specifications Primary Engine Fuel Type: LPG (Liquefied Petroleum Gas) Engine Description: The manual provides a 'Technical description' of the engine, implying it covers its core functionality and components. Fuel System Lpg Handling: Detailed instructions on changing LP-gas bottles, filling LP-gas tanks, and opening/closing shutoff valves. Lpg Safety: Specific safety instructions for the LPG system, including visual and olfactory inspections for leaks. Maintenance Oil Change Interval: Renew engine oil at 500-hour intervals. Coolant Maintenance: Check coolant level and coolant strength; procedures for bleeding the cooling system after 3000 hours. Filter Replacement: Renew engine oil filter (500-hour), air filter element (1000-hour), and crankcase vent filter (5000-hour). Drivebelt Maintenance: Change fan drivebelt (as required) and check/re-tension drivebelt tension (500-hour). Valve Adjustment: Check and adjust valve clearance at 2000-hour intervals. Spark Plugs: Renew spark plugs at 2000-hour intervals. Technical Data Noise Emission: Includes 'Noise emission value' in technical data. Vibration Data: Includes 'Frequency characteristic for human body vibrations'. Transmission Standard Transmission Type: Not explicitly detailed in the Table of Contents, but forklift transmissions are typically hydrostatic or torque converter automatic....
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Linde LPG Forklift 351-03 Series: H20 H25 H30 H35 Operating Manual (User Manual)
Basic Information
Identification
Make: Linde
Model: H20 T-03, H25 T-03, H30 T-03, H35 T-03 Series
Product Type: Operating Manual (User Manual)
Codes
Series Code: 351-03
Introduction
Market Position
Market Segment: Industrial Forklift Trucks (LPG-powered)
Brand Reputation: Linde is a globally recognized manufacturer of material handling equipment, known for robust and efficient forklifts.
Competitive Analysis
Key Competitors: Competes with other major forklift manufacturers like Toyota, Hyster-Yale, Caterpillar, and Crown Equipment.
Key Features
Engine Type: LPG (Liquefied Petroleum Gas) engine, providing a balance of power and emissions control for indoor and outdoor use.
Model Variations: Covers a range of lifting capacities from H20 (2.0 ton) to H35 (3.5 ton), offering flexibility for different operational needs.
Manual Scope: This operating manual is crucial for safe and efficient use, covering everything from pre-operation checks to detailed maintenance schedules.
Manual Details
Coverage Areas
Covered Models: Linde Forklift Truck H20 T-03, H25 T-03, H30 T-03, H35 T-03
Page Count
Page Count: 106
Manual Type
Manual Type: Original illustrated Factory Operating Manual (User Manual)
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine System: Detailed technical description and maintenance of LPG engine.
Hydraulic System: Coverage of hydraulic system components, operation, and maintenance.
Brake System: Information on service brake and parking brake operation and maintenance, including multiple disc brake release.
Steering System: Details on steering system operation and maintenance, including steering axle lubrication.
Electrical System: Overview of the electrical system, including fuse checks, replacement, and wiring diagrams.
Lpg System: Extensive coverage of LPG system safety, handling, troubleshooting, and maintenance.
Mast System: Detailed information on mast types (Standard, Duplex, Triplex), securing procedures, and mast removal.
Attachment Controls: Instructions for operating lifting devices, attachments, sideshift, and clamp controls.
Procedures Included
Pre Operation Checks: Comprehensive daily checks and servicing before operation, including fluid levels, visual inspections, and tyre pressure.
Operation Procedures: Detailed instructions for starting, stopping, driving (forward, reverse, direction change), and single-pedal operation.
Loading Unloading: Guidelines for loading, adjusting fork spread, travelling with a load, and unloading.
Maintenance Schedules: Specific maintenance intervals: first 50 service hours, 500-hour, 1000-hour, 2000-hour, 3000-hour, and 5000-hour inspections.
Troubleshooting: Troubleshooting guides for the LP-gas engine and hydraulic system.
Transportation Procedures: Instructions for transporting the truck via lorry or low-bed semi-trailer, including hoisting methods.
Towing Procedures: Detailed towing instructions, including releasing brakes and opening hydraulic by-pass valves.
Wheel Maintenance: Procedures for changing wheels and tightening wheel fasteners.
Safety Procedures: Extensive safety rules, including fuel handling, accident prevention, LPG system safety, and general operation safety.
Lighting Controls: Operation of front/rear working lights, hazard warning lights, directional indicators, and windscreen wipers.
Engine Care: Procedures for checking and topping up engine oil and coolant.
Air Filtration: Cleaning and renewal of air filter elements, pre-filters, and dust discharge valves.
Lubrication: Lubrication points for steer axle, mast, tilt cylinder bearings, pedal pivots, and other joints.
Chain Care: Cleaning, spraying, and adjusting lift chains.
Battery Maintenance: Checking battery condition, electrolyte level, and specific gravity.
Catalytic Converter Care: Information on open-loop catalytic converters and checking CO content in exhaust gas.
Technical Depth
Depth Level: Comprehensive, covering operation, routine maintenance, troubleshooting, and basic repair procedures.
Diagnostic Capabilities: Includes troubleshooting guides for engine and hydraulic systems, fuse checks, and basic LPG system adjustments.
Repair Scope: Covers procedures like changing filters, belts, renewing fluids, and adjusting components. Advanced repair may require specialized service manuals.
Component Level Detail: Provides details on specific components like the instrument cluster, controls, engine, hydraulic system, and various mast types.
Manual Specifications
File Format
File Format: PDF
Searchability: Likely text-searchable given it's a PDF, allowing for quick information retrieval.
Accessibility: Downloadable, providing immediate access for users.
Print Quality
Print Quality: PDF format allows for high-quality printing if desired.
Binding Type
Binding Type: N/A (Digital Download)
Paper Type
Paper Type: N/A (Digital Download)
Engine Specifications
Primary Engine
Fuel Type: LPG (Liquefied Petroleum Gas)
Engine Description: The manual provides a 'Technical description' of the engine, implying it covers its core functionality and components.
Fuel System
Lpg Handling: Detailed instructions on changing LP-gas bottles, filling LP-gas tanks, and opening/closing shutoff valves.
Lpg Safety: Specific safety instructions for the LPG system, including visual and olfactory inspections for leaks.
Maintenance
Oil Change Interval: Renew engine oil at 500-hour intervals.
Coolant Maintenance: Check coolant level and coolant strength; procedures for bleeding the cooling system after 3000 hours.
Filter Replacement: Renew engine oil filter (500-hour), air filter element (1000-hour), and crankcase vent filter (5000-hour).
Drivebelt Maintenance: Change fan drivebelt (as required) and check/re-tension drivebelt tension (500-hour).
Valve Adjustment: Check and adjust valve clearance at 2000-hour intervals.
Spark Plugs: Renew spark plugs at 2000-hour intervals.
Technical Data
Noise Emission: Includes 'Noise emission value' in technical data.
Vibration Data: Includes 'Frequency characteristic for human body vibrations'.
Transmission
Standard
Transmission Type: Not explicitly detailed in the Table of Contents, but forklift transmissions are typically hydrostatic or torque converter automatic.
Features
Driving Modes: Single-pedal control mentioned, indicative of advanced drive systems common in Linde forklifts.
Dimensions
Exterior
Model Variations: H20, H25, H30, H35 indicate varying lifting capacities and potentially different dimensions based on model.
Weights
Technical Data: Technical data section likely includes weight specifications for each model.
Safety Features
Ratings
Safety Information Emphasis: The manual places significant emphasis on safety, with multiple sections dedicated to safety rules, important safety information, and accident prevention.
Active Features
Seat Belt: Instructions provided for applying and opening the seat belt, and adjusting the operator seat.
Hazard Lights: Operation of hazard warning lights is covered.
Passive Features
Overhead Guard: Mentioned in maintenance checks regarding security of mounting.
Fire Safety: Extensive coverage of LPG system safety, including fuel handling and leak detection, is crucial for fire prevention.
Technology Features
Infotainment
Instrument Cluster: Covers 'Controls and indicators' and 'Composite instrument', implying detailed information on the operator's display.
Driver Assistance
Operator Interface: Focuses on controls for safe and efficient operation, including steering, braking, and lifting controls.
Connectivity
Data Logger: Mention of 'Data Logger' suggests potential for operational monitoring or diagnostics, though details are not elaborated in the ToC.
Electrical System
Wiring Diagrams: Includes 'Wiring diagram' and 'Wiring diagram (options)', crucial for electrical troubleshooting and repairs.
Hydraulics
Circuit Diagrams: Includes 'Hydraulic circuit diagram', essential for understanding and maintaining the hydraulic system.
Maintenance
Service Intervals
Initial Service: Inspection and maintenance after the first 50 service hours.
Recurring Service: Detailed schedules for 500, 1000, 2000, 3000, and 5000-hour intervals.
As Required Service: Covers maintenance tasks to be performed 'as required' or 'on condition'.
Fluid Specifications
Engine Oil: Specific engine oil recommendation provided in 'Fuel and oil recommendations' section.
Hydraulic Oil: Specific hydraulic oil recommendation provided in 'Fuel and oil recommendations' section.
Coolant: Specific coolant recommendation and strength checking procedure provided.
Lubricants: Recommendations for Grease and Chain Spray provided.
Fuel: LP-gas recommendation specified.
Known Issues
Common Problems Covered: Troubleshooting guides are provided for common issues related to the LP-gas engine and hydraulic system, aiding in diagnosing and resolving operational problems.
Common Issues
Preventative Maintenance: The detailed maintenance schedule is designed to prevent common component failures and ensure longevity.
Vehicle History
Brand Heritage
Manufacturer: Linde Material Handling, a division of KION Group, is a leading global supplier of forklifts and warehouse equipment with a long history of innovation.
Model Evolution
Series Designation: The 'T-03' and '351-03' series designation suggests a specific generation or platform within Linde's product line.
Production
Production Period: The T-03 series designation is typical for Linde models from the early to mid-2000s. Specific year range not provided, but the manual would cover this platform.
Awards & Recognition
Recognitions
Brand Accolades: Linde forklifts are generally well-regarded in the industry for their performance, durability, and operator comfort, implying a strong market presence and customer satisfaction.
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