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Linde Electric Forklift 386 series: E12 E14 E16 E18 E20 E16P E18P E20P Service Training Manual

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🏷️ Basic Information Identification Make: Linde Model: 386 Series Electric Forklift Truck Covered Models: E12, E14, E15, E16, E16P, E18, E18P, E20, E20P Codes Series Code: 386 👋 Introduction Market Position Segment: Electric counterbalance forklift trucks. Target User: Service technicians, maintenance personnel, and qualified operators. Competitive Analysis Key Competitors: Jungheinrich, Toyota, Hyster, Crown, Mitsubishi. Key Features Of Vehicle Line Design Philosophy: Emphasis on energy efficiency, operator comfort, and robust construction for demanding warehouse and industrial applications. Technology Integration: Features advanced electronic control systems, CAN bus communication, and integrated diagnostics. 📋 Manual Details Coverage Areas Manual Type: Service Training Manual / Workshop Manual Language: English Format: PDF Download Page Count: 558 Pages 📖 Manual Coverage Systems Covered Powertrain: Drive axle, traction motor, pump motor, drive wheel unit, planetary transmission Chassis And Bodywork: Chassis variants, battery door, spring elements, torque strut, cladding, driver's seat, chassis frame Steering System: Steering actuation, steering control valve, steering column, turntable steering axle, combi-axle, steering cylinder, tie rod, tapered roller bearing, steering angle sensor Controls: Accelerator, brake system (electric and hydraulic service brake), brake valve, joysticks Electrics Electronics: General electrical safety, cleaning, insulation testing, EMC, CAN bus, power modules, electrical components (contactors, fuses, switches, voltage transformers, current sensors), truck control unit, display unit, hour meter, service interval indicator, warning lights Hydraulics: Auxiliary hydraulics, hydraulic system contamination, control valve, pressure relief valve, tilt cylinders, hydraulic pump, accumulator, pressure sensors, priority valve, high pressure filter, hydraulic tank Load Lift System: Lift mast, lift mast chains, lift cylinders, line breakage protection, end damping, triplex mast extension sequences, tilt angle sensor, hose carriage Special Equipment Accessories: Truck control unit special functions, lighting (headlights, taillights, working lights), integrated charger, battery management, washer system, warning signals, heating system Procedures Included Maintenance: Inspection and maintenance, service overview, operating material, lubricants, tightening torques, cleaning procedures Diagnostics: Overview, Canbox, software updates, Pathfinder, guided diagnosis, load controller, log files, code lists (error codes, driving codes, working hydraulics codes, traction power module codes, pump motor codes, battery charger codes) Repair And Dismantling: Drive axle dismantling, traction motor bearing replacement, pump motor bearing replacement, motor testing, drive wheel unit gearbox oil changes, steering axle dismantling and sealing, steering cylinder seal replacement, lift mast removal and fitting, lift cylinder sealing, tilt cylinder removal and sealing Electrical Troubleshooting: Connector positions, terminal board procedures, power module assembly, plug pin assignment, wiring harness troubleshooting, component replacement (switches, sensors, contactors, fuses) Hydraulic Troubleshooting: Pressure adjustments, valve coil replacement, emergency lowering, speed adjustments, filter replacement System Calibration: Steering lock setting, tilt angle sensor alignment Technical Depth Depth Level: Comprehensive workshop level, covering diagnostics, repair, maintenance, and technical specifications for all major systems. Diagnostic Capabilities: Detailed diagnostic procedures utilizing 'Canbox' and 'Pathfinder' software, including specific error code lists and guided troubleshooting. Repair Detail: Step-by-step instructions for component removal, overhaul, and installation, including tightening torques and special tool requirements. Electrical Schematics: Includes detailed wiring diagrams for basic and special equipment, crucial for electrical system troubleshooting. 📊 Manual Specifications File Format File Type: PDF Searchability: Assumed searchable text (standard for professionally produced PDFs). Print Quality Image Resolution: High quality illustrated images and circuit diagrams as per product description. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: Electric Motors (AC or DC, specific type not detailed in product info but implied by 'traction power module'). Performance Drive System: Dual drive motors (likely for stability and maneuverability). Pump Motor: Separate motor for hydraulic functions (lifting, tilting). Fuel System Power Source: Battery (details on voltage and capacity would be in the manual). 🔧 Transmission Standard Drive Axle Transmission: Planetary transmission (AK20E-01 mentioned). Features Control: Electronically controlled, likely with regenerative braking capabilities. 📐 Dimensions Weights Load Capacities: Varies by model: E12 (1200 kg), E14 (1400 kg), E15 (1500 kg), E16 (1600 kg), E18 (1800 kg), E20 (2000 kg). 'P' variants likely denote specific configurations or features affecting capacity/dimensions. Operating Weight: Specific values not provided, but will vary by model and battery configuration. Manual would detail this. 🛡️ Safety Features Ratings General Safety: Manual includes dedicated 'Safety instructions for electrical equipment' and 'Safety information, battery and battery charger'. Active Features Braking: Electric brake, hydraulic service brake, parking brake switch. Operator Controls: Emergency stop switch, joystick control for functions. Passive Features Operator Protection: Driver's seat with integrated switches, overload protection (implied by load controller diagnostics). 💡 Technology Features Infotainment Display Unit: Multiple versions of display units are covered (first, second, third versions), including features like hour meter, service interval indicator, time, speed indicator, steering angle display, and various warning symbols. Driver Assistance Load Management: Diagnostic section includes 'Load controller' for monitoring and potentially managing load limits. Connectivity Can Bus: Detailed information on CAN bus architecture, operational overview, and plug positions is provided in Section 6. Diagnostics Diagnostic Tools: Features 'Canbox' for system diagnostics...
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Sku: 67974
Collections: ALL Material Handling

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Linde Electric Forklift 386 series: E12 E14 E16 E18 E20 E16P E18P E20P Service Training Manual
🏷️ Basic Information
Identification
Make:
Linde
Model:
386 Series Electric Forklift Truck
Covered Models:
E12, E14, E15, E16, E16P, E18, E18P, E20, E20P
Codes
Series Code:
386
👋 Introduction
Market Position
Segment:
Electric counterbalance forklift trucks.
Target User:
Service technicians, maintenance personnel, and qualified operators.
Competitive Analysis
Key Competitors:
Jungheinrich, Toyota, Hyster, Crown, Mitsubishi.
Key Features Of Vehicle Line
Design Philosophy:
Emphasis on energy efficiency, operator comfort, and robust construction for demanding warehouse and industrial applications.
Technology Integration:
Features advanced electronic control systems, CAN bus communication, and integrated diagnostics.
📋 Manual Details
Coverage Areas
Manual Type:
Service Training Manual / Workshop Manual
Language:
English
Format:
PDF Download
Page Count:
558 Pages
📖 Manual Coverage
Systems Covered
Powertrain:
Drive axle, traction motor, pump motor, drive wheel unit, planetary transmission
Chassis And Bodywork:
Chassis variants, battery door, spring elements, torque strut, cladding, driver's seat, chassis frame
Steering System:
Steering actuation, steering control valve, steering column, turntable steering axle, combi-axle, steering cylinder, tie rod, tapered roller bearing, steering angle sensor
Controls:
Accelerator, brake system (electric and hydraulic service brake), brake valve, joysticks
Electrics Electronics:
General electrical safety, cleaning, insulation testing, EMC, CAN bus, power modules, electrical components (contactors, fuses, switches, voltage transformers, current sensors), truck control unit, display unit, hour meter, service interval indicator, warning lights
Hydraulics:
Auxiliary hydraulics, hydraulic system contamination, control valve, pressure relief valve, tilt cylinders, hydraulic pump, accumulator, pressure sensors, priority valve, high pressure filter, hydraulic tank
Load Lift System:
Lift mast, lift mast chains, lift cylinders, line breakage protection, end damping, triplex mast extension sequences, tilt angle sensor, hose carriage
Special Equipment Accessories:
Truck control unit special functions, lighting (headlights, taillights, working lights), integrated charger, battery management, washer system, warning signals, heating system
Procedures Included
Maintenance:
Inspection and maintenance, service overview, operating material, lubricants, tightening torques, cleaning procedures
Diagnostics:
Overview, Canbox, software updates, Pathfinder, guided diagnosis, load controller, log files, code lists (error codes, driving codes, working hydraulics codes, traction power module codes, pump motor codes, battery charger codes)
Repair And Dismantling:
Drive axle dismantling, traction motor bearing replacement, pump motor bearing replacement, motor testing, drive wheel unit gearbox oil changes, steering axle dismantling and sealing, steering cylinder seal replacement, lift mast removal and fitting, lift cylinder sealing, tilt cylinder removal and sealing
Electrical Troubleshooting:
Connector positions, terminal board procedures, power module assembly, plug pin assignment, wiring harness troubleshooting, component replacement (switches, sensors, contactors, fuses)
Hydraulic Troubleshooting:
Pressure adjustments, valve coil replacement, emergency lowering, speed adjustments, filter replacement
System Calibration:
Steering lock setting, tilt angle sensor alignment
Technical Depth
Depth Level:
Comprehensive workshop level, covering diagnostics, repair, maintenance, and technical specifications for all major systems.
Diagnostic Capabilities:
Detailed diagnostic procedures utilizing 'Canbox' and 'Pathfinder' software, including specific error code lists and guided troubleshooting.
Repair Detail:
Step-by-step instructions for component removal, overhaul, and installation, including tightening torques and special tool requirements.
Electrical Schematics:
Includes detailed wiring diagrams for basic and special equipment, crucial for electrical system troubleshooting.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Assumed searchable text (standard for professionally produced PDFs).
Print Quality
Image Resolution:
High quality illustrated images and circuit diagrams as per product description.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
Electric Motors (AC or DC, specific type not detailed in product info but implied by 'traction power module').
Performance
Drive System:
Dual drive motors (likely for stability and maneuverability).
Pump Motor:
Separate motor for hydraulic functions (lifting, tilting).
Fuel System
Power Source:
Battery (details on voltage and capacity would be in the manual).
🔧 Transmission
Standard
Drive Axle Transmission:
Planetary transmission (AK20E-01 mentioned).
Features
Control:
Electronically controlled, likely with regenerative braking capabilities.
📐 Dimensions
Weights
Load Capacities:
Varies by model: E12 (1200 kg), E14 (1400 kg), E15 (1500 kg), E16 (1600 kg), E18 (1800 kg), E20 (2000 kg). 'P' variants likely denote specific configurations or features affecting capacity/dimensions.
Operating Weight:
Specific values not provided, but will vary by model and battery configuration. Manual would detail this.
🛡️ Safety Features
Ratings
General Safety:
Manual includes dedicated 'Safety instructions for electrical equipment' and 'Safety information, battery and battery charger'.
Active Features
Braking:
Electric brake, hydraulic service brake, parking brake switch.
Operator Controls:
Emergency stop switch, joystick control for functions.
Passive Features
Operator Protection:
Driver's seat with integrated switches, overload protection (implied by load controller diagnostics).
💡 Technology Features
Infotainment
Display Unit:
Multiple versions of display units are covered (first, second, third versions), including features like hour meter, service interval indicator, time, speed indicator, steering angle display, and various warning symbols.
Driver Assistance
Load Management:
Diagnostic section includes 'Load controller' for monitoring and potentially managing load limits.
Connectivity
Can Bus:
Detailed information on CAN bus architecture, operational overview, and plug positions is provided in Section 6.
Diagnostics
Diagnostic Tools:
Features 'Canbox' for system diagnostics and 'Pathfinder' for guided troubleshooting. Software updates for Canbox are also covered.
🔧 Maintenance
Service Intervals
General Inspection:
The manual details 'Inspection and maintenance' and 'Service overview', indicating scheduled checks and service activities. Specific intervals would be detailed within.
Fluid Specifications
Lubricants:
Section 0 includes 'Operating material' and 'Lubricants and operating materials', providing specifications for gearbox oil, hydraulic fluid, etc.
Gearbox Oil:
Specific oil type and capacity for the AK20E-01 planetary transmission is detailed in Section 2.
Known Issues
Common Wear Items:
Based on the manual's coverage, common wear items would include drive axle bearings, traction motor bearings, pump motor bearings, steering cylinder seals, and lift mast components.
Electrical Components:
Control units, sensors, contactors, and wiring harnesses are potential areas for troubleshooting, as evidenced by the detailed electrical section.
Technical Specifications
Tightening Torques:
Comprehensive tables for 'Tightening torques' for standard pitch threads, fine pitch threads, and units are provided in Section 0.
📚 Vehicle History
Brand Heritage
Manufacturer:
Linde Material Handling is a well-established global leader in the material handling industry.
Model Evolution
Series Development:
The 386 series represents a generation of Linde's electric forklift trucks, likely incorporating advancements in electric drive technology, control systems, and energy efficiency.
🏆 Awards & Recognition
Recognitions
Industry Standing:
Linde is consistently recognized for innovation, ergonomic design, and efficiency in material handling equipment, suggesting this series would align with those standards.
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