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Linde LPG Forklift 392-02 Series: H20T H25T H20CNG H25CNG Operating Instructions (User Manual)

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🏷️ Basic Information Identification Make: Linde Product Name: Linde LPG Forklift Truck 392-02 Series Series: 392-02 Model Codes Covered: H20T-02, H25T-02, H20CNG-02, H25CNG-02 Codes Engine Type Designation: T (LPG), CNG (Compressed Natural Gas) 👋 Introduction Market Position Segment: Industrial Forklift Trucks (Internal Combustion Engine) Key Selling Points: Reliability, efficiency, operator comfort, safety features, suitability for demanding industrial environments Competitive Analysis Competitors: Toyota, Hyster, Yale, Komatsu, Crown (in the industrial forklift sector) Key Features Engine Options: LPG and Compressed Natural Gas (CNG) for cleaner emissions and efficient operation Operator Interface: Ergonomic design with various driver's seat options, adjustable steering column, and intuitive joystick controls Safety Emphasis: Extensive safety guidelines, residual risk information, and procedures for tip-over situations Maintenance Schedule: Detailed service plans based on operating hours Technical Documentation: High-quality illustrations and circuit diagrams enhance understanding and repair 📋 Manual Details Coverage Areas Main Focus: Operation and maintenance of Linde 392-02 Series LPG and CNG Forklift Trucks Specific Models: H20T-02, H25T-02, H20CNG-02, H25CNG-02 Page Count Operating Instructions: 245 pages Customized Options: 22 pages Manual Type Type: Original Factory Operating Manual (User Manual) Language Language: English Format Format: ZIP (contains PDF files) 📖 Manual Coverage Systems Covered Powertrain: Internal combustion engine (LPG/CNG), gas system, gearbox, drive axle, hydraulic pump Chassis And Body: Chassis, bodywork, operator's cab, bonnet, bottom plate, steering axle, wheels, tires Hydraulics And Lifting: Hydraulic system (pump, filters, oil, hoses), lift mast, lift mast chains, lift cylinders, fork carriage, sideshift (special equipment), fork prong positioner (special equipment) Electrical: Electric cables, connectors, battery, fuses, diagnostic connector, lighting Operator Controls And Comfort: Operating devices, display unit, switch panel, driver's seat adjustment, steering column adjustment, joystick operation, heating system, air conditioning, windscreen wiper Procedures Included Operation: Intended use, impermissible use, receiving truck, pre-shift checks, entering/exiting, starting/stopping engine, driving, steering, braking, horn, load handling, towing, loading/transporting Maintenance: Service plans (1000, 3000, 6000, 9000 hours), engine oil/filter changes, gas system checks/maintenance, coolant checks/changes, V-ribbed belt/toothed belt changes, air filter changes, hydraulic oil/filter changes, lift mast chain checks/adjustment, wheel fastening checks, tire pressure checks Troubleshooting: Malfunctions during operation, causes and remedies for LPG engine, hydraulic system, ultrasonic sensor Safety: Safety guidelines, residual risks, stability, tip-over procedures, handling consumables, LPG system safety, ignition system safety, working on ignition systems, fitting attachments, emergency procedures Special Equipment: Operation and maintenance of LPG consoles, LPG double cylinder, sweeper function, sideshift, fork prong positioner, window heater, air conditioning, Linde Forklift Data Management (LFM) Technical Depth Depth: Comprehensive, covering daily operation, routine maintenance, basic troubleshooting, and specific component maintenance procedures. Includes detailed diagrams and technical specifications. 📊 Manual Specifications File Format Format: PDF Searchable: Likely searchable due to PDF format, depending on original scan quality Print Quality Quality: Original illustrated factory manual with high-quality images and circuit diagrams Binding Type Physical Binding: N/A (Digital Download - PDF) Paper Type Physical Paper: N/A (Digital Download - PDF) Completeness Completeness: Includes operating instructions and customized options, providing a comprehensive guide. ⚙️ Engine Specifications Primary Engine Type: Internal Combustion Engine (ICE), Fuel Type: LPG (Liquefied Petroleum Gas) or CNG (Compressed Natural Gas) Performance Models Covered: H20T (2.0-tonne capacity) and H25T (2.5-tonne capacity) variants Fuel System Lpg System: Features for LPG cylinder handling (single and double), closing gas shut-off valve, and opening gas shut-off valve. Includes guidance on changing LPG cylinders and filling LPG tanks (special equipment). Cng System: Specific operational procedures for CNG variants are implied, with the 'CNG' designation in model numbers. Maintenance Oil And Filter: Procedures for checking engine oil level, changing engine oil, and changing engine oil filter. Cooling System Coolant: Checks for coolant level, coolant concentration, and procedures for changing coolant. Also includes cleaning water cooler. Ignition System Spark Plugs: Procedure for changing spark plugs. Air Intake Air Filter: Instructions for changing air filter cartridge, air filter safety cartridge, cleaning prefilter, cleaning oil bath air filter, and changing oil in oil bath air cleaner (optional). Exhaust System Emissions: Procedure for checking CO content in the exhaust gas. Belt Drive V Ribbed Belt: Checking the condition of the V-ribbed belt and procedure for changing it. Toothed Belt: Procedure for changing the toothed belt and tensioning pulley, and checking the toothed belt drive. Auxiliaries Water Pump: Procedure for changing the water pump. 🔧 Transmission Standard Type: Likely hydrostatic transmission (HST) or torque converter with powershift, common in Linde forklifts for smooth operation and precise control. Features Operational Modes: Dual-pedal operation and single-pedal operation described for starting, stopping, and driving. Maintenance Drive Axle: Checks for axle clamps, wheel motors, drive axle bearings, and side stops. 📐 Dimensions Exterior Overview: Refer to 'Technical Data' section for specific dimensions. Weights Load Capacity: H20T (2.0 tonnes), H25T (2.5 tonnes) nominal capacity, with load capacity diagrams provided. Type Sheet Reference: Type sheet H20T-02 (as at 01/2013) and H25T-02 (as at 01/2013) contain detailed specifications, likely including operating weights. Other...
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Type: Forklift
공급업체:
Sku: 68164
Collections: ALL Material Handling

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Linde LPG Forklift 392-02 Series: H20T H25T H20CNG H25CNG Operating Instructions (User Manual)
🏷️ Basic Information
Identification
Make:
Linde
Product Name:
Linde LPG Forklift Truck 392-02 Series
Series:
392-02
Model Codes Covered:
H20T-02, H25T-02, H20CNG-02, H25CNG-02
Codes
Engine Type Designation:
T (LPG), CNG (Compressed Natural Gas)
👋 Introduction
Market Position
Segment:
Industrial Forklift Trucks (Internal Combustion Engine)
Key Selling Points:
Reliability, efficiency, operator comfort, safety features, suitability for demanding industrial environments
Competitive Analysis
Competitors:
Toyota, Hyster, Yale, Komatsu, Crown (in the industrial forklift sector)
Key Features
Engine Options:
LPG and Compressed Natural Gas (CNG) for cleaner emissions and efficient operation
Operator Interface:
Ergonomic design with various driver's seat options, adjustable steering column, and intuitive joystick controls
Safety Emphasis:
Extensive safety guidelines, residual risk information, and procedures for tip-over situations
Maintenance Schedule:
Detailed service plans based on operating hours
Technical Documentation:
High-quality illustrations and circuit diagrams enhance understanding and repair
📋 Manual Details
Coverage Areas
Main Focus:
Operation and maintenance of Linde 392-02 Series LPG and CNG Forklift Trucks
Specific Models:
H20T-02, H25T-02, H20CNG-02, H25CNG-02
Page Count
Operating Instructions:
245 pages
Customized Options:
22 pages
Manual Type
Type:
Original Factory Operating Manual (User Manual)
Language
Language:
English
Format
Format:
ZIP (contains PDF files)
📖 Manual Coverage
Systems Covered
Powertrain:
Internal combustion engine (LPG/CNG), gas system, gearbox, drive axle, hydraulic pump
Chassis And Body:
Chassis, bodywork, operator's cab, bonnet, bottom plate, steering axle, wheels, tires
Hydraulics And Lifting:
Hydraulic system (pump, filters, oil, hoses), lift mast, lift mast chains, lift cylinders, fork carriage, sideshift (special equipment), fork prong positioner (special equipment)
Electrical:
Electric cables, connectors, battery, fuses, diagnostic connector, lighting
Operator Controls And Comfort:
Operating devices, display unit, switch panel, driver's seat adjustment, steering column adjustment, joystick operation, heating system, air conditioning, windscreen wiper
Procedures Included
Operation:
Intended use, impermissible use, receiving truck, pre-shift checks, entering/exiting, starting/stopping engine, driving, steering, braking, horn, load handling, towing, loading/transporting
Maintenance:
Service plans (1000, 3000, 6000, 9000 hours), engine oil/filter changes, gas system checks/maintenance, coolant checks/changes, V-ribbed belt/toothed belt changes, air filter changes, hydraulic oil/filter changes, lift mast chain checks/adjustment, wheel fastening checks, tire pressure checks
Troubleshooting:
Malfunctions during operation, causes and remedies for LPG engine, hydraulic system, ultrasonic sensor
Safety:
Safety guidelines, residual risks, stability, tip-over procedures, handling consumables, LPG system safety, ignition system safety, working on ignition systems, fitting attachments, emergency procedures
Special Equipment:
Operation and maintenance of LPG consoles, LPG double cylinder, sweeper function, sideshift, fork prong positioner, window heater, air conditioning, Linde Forklift Data Management (LFM)
Technical Depth
Depth:
Comprehensive, covering daily operation, routine maintenance, basic troubleshooting, and specific component maintenance procedures. Includes detailed diagrams and technical specifications.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Likely searchable due to PDF format, depending on original scan quality
Print Quality
Quality:
Original illustrated factory manual with high-quality images and circuit diagrams
Binding Type
Physical Binding:
N/A (Digital Download - PDF)
Paper Type
Physical Paper:
N/A (Digital Download - PDF)
Completeness
Completeness:
Includes operating instructions and customized options, providing a comprehensive guide.
⚙️ Engine Specifications
Primary Engine
Type:
Internal Combustion Engine (ICE), Fuel Type: LPG (Liquefied Petroleum Gas) or CNG (Compressed Natural Gas)
Performance
Models Covered:
H20T (2.0-tonne capacity) and H25T (2.5-tonne capacity) variants
Fuel System
Lpg System:
Features for LPG cylinder handling (single and double), closing gas shut-off valve, and opening gas shut-off valve. Includes guidance on changing LPG cylinders and filling LPG tanks (special equipment).
Cng System:
Specific operational procedures for CNG variants are implied, with the 'CNG' designation in model numbers.
Maintenance
Oil And Filter:
Procedures for checking engine oil level, changing engine oil, and changing engine oil filter.
Cooling System
Coolant:
Checks for coolant level, coolant concentration, and procedures for changing coolant. Also includes cleaning water cooler.
Ignition System
Spark Plugs:
Procedure for changing spark plugs.
Air Intake
Air Filter:
Instructions for changing air filter cartridge, air filter safety cartridge, cleaning prefilter, cleaning oil bath air filter, and changing oil in oil bath air cleaner (optional).
Exhaust System
Emissions:
Procedure for checking CO content in the exhaust gas.
Belt Drive
V Ribbed Belt:
Checking the condition of the V-ribbed belt and procedure for changing it.
Toothed Belt:
Procedure for changing the toothed belt and tensioning pulley, and checking the toothed belt drive.
Auxiliaries
Water Pump:
Procedure for changing the water pump.
🔧 Transmission
Standard
Type:
Likely hydrostatic transmission (HST) or torque converter with powershift, common in Linde forklifts for smooth operation and precise control.
Features
Operational Modes:
Dual-pedal operation and single-pedal operation described for starting, stopping, and driving.
Maintenance
Drive Axle:
Checks for axle clamps, wheel motors, drive axle bearings, and side stops.
📐 Dimensions
Exterior
Overview:
Refer to 'Technical Data' section for specific dimensions.
Weights
Load Capacity:
H20T (2.0 tonnes), H25T (2.5 tonnes) nominal capacity, with load capacity diagrams provided.
Type Sheet Reference:
Type sheet H20T-02 (as at 01/2013) and H25T-02 (as at 01/2013) contain detailed specifications, likely including operating weights.
Other
Mast Data:
Lift mast data (Type 1 85) referenced in technical data section.
🛡️ Safety Features
Ratings
General Safety:
Extensive safety guidelines, residual risks, and specific warnings throughout the manual.
Active Features
Operator Safety:
Seat belt, signal horn, brake system, steering system.
Lpg Safety:
Specific safety guidelines for LPG systems, including leak checks, handling of consumables, and safety measures when working on ignition systems.
Passive Features
Tip Over:
Specific section on 'In the case of tip-over' detailing procedures to follow.
Emergency Lowering:
Fork carriage emergency lowering procedure described.
Attachment Safety:
Guidance on fitting attachments.
Noise Vibration
Noise Emission:
Noise emission values are specified in the technical data section.
Vibration Characteristics:
Vibration characteristic values for bodily vibrations are specified in the technical data section.
💡 Technology Features
Infotainment
Display Unit:
Description of the display unit, likely providing operational status, error codes, and potentially service reminders.
Driver Assistance
Lfm:
Linde Forklift Data Management (LFM) is listed as special equipment, suggesting a system for fleet management, diagnostics, or performance tracking.
Controls
Joystick Operation:
Details on joystick with central lever operation and joystick with single lever operation, indicating advanced control options.
Comfort Systems
Heating Ac:
Maintenance of heating system and air conditioning (special equipment) is covered.
Diagnostics
Diagnostic Connector:
Presence of a diagnostic connector for potential electronic fault finding.
🔧 Maintenance
Service Intervals
Hour Based:
1000-hour, 3000-hour, 6000-hour, and 9000-hour service plans detailed.
Fluid Specifications
Engine Oil:
Recommendations for consumables are provided, likely specifying SAE viscosity grades and API service classifications suitable for LPG/CNG engines.
Coolant:
Guidance on coolant concentration and type (e.g., glycol-based antifreeze).
Hydraulic Oil:
Procedures for changing hydraulic oil and filters, with recommendations for fluid type and viscosity.
Washer System:
Procedure for topping up the washer system container (special equipment).
Known Issues
Common Failures:
The manual's 'Malfunctions, causes and remedies' section addresses common issues related to the engine, hydraulic system, and sensors, which are typical failure points in heavy-duty equipment.
Lubrication
Greasing Points:
Instructions for oiling bearing points and joints, and greasing the sideshift mechanism (special equipment).
Tire Maintenance
Tire Pressure:
Checking tyre pressure is a specified maintenance task.
Tire Condition:
Checking tyres for damage and foreign objects.
📚 Vehicle History
Brand Heritage
Manufacturer:
Linde Material Handling, a division of KION Group, known for industrial trucks and warehouse equipment.
Model Evolution
Series Designation:
392-02 series indicates a specific generation or platform of Linde forklift trucks.
Production
Production Period Indication:
Type sheets dated 01/2013 suggest models around this timeframe, though the series may have had a broader production run.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
Not explicitly mentioned in the provided product information, but Linde forklifts are generally recognized for their engineering and reliability in the industrial sector.
Certifications
Compliance:
Manual mentions 'Legal requirements for placing on the market,' indicating compliance with relevant industry and safety standards.
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