Original Illustrated Factory Operating Manual (User Manual) for Linde Forklift Truck 352-04 Series with Diesel Engine

Covered models:
H35-04
H40-04
H45-04
H45/600-04
H30G-04
H35G-04

Format: PDF, 99 pages
Language: English

Table of contents:

Foreword
Approved applications
Technical note
Truck takeover
Description
Type plates
Technical data
Noise emissions levels
Frequency characteristic for human body vibrations
Technical description
Engine
Hydraulic system
Operation
Brakes
Steering
Electrical system
General view
Controls and indicators
Composite instrument
Beginning operation
Safety rules
Important safety information
Handling fuels and lubricants
Accident prevention check
Operation of industrial trucks in the plant area
Diesel engine emission
Soot particulate filter inspection
Running-in instructions
Experts
Checks and services before initial operation
Daily checks
Daily checks and servicing before operation
Opening, closing the bonnet
Checking the engine oil level
Checking the fluid level in coolant reservoir
Checking the fuel level
Filling fuel
Checking the tyre pressure
Applying the seat belt
Opening the seat belt
Adjusting the operator seat
Starting the engine
Stopping the engine
Malfunctions during operation
Operation
Travel
Forward travel
Reverse travel
Changing the direction of travel
Stopping
Singel-pedal model
Steering system
Steering
Braking system
Service brake
Parking brake
Applying the parking brake
Releasing the parking brake
Central-lever control of lifting device and
attachments
Tilting the mast forward
Tilting the mast back
Lifting the fork carriage
Lowering the fork carriage
Operating the attachme rts
Operating the sideshift
Operating the clamp
Single-lever control of lifting device and
attachments
Installation of additional equipment
Front working lights
Rear working lights
Switching on the lights
Switching on the hazard warning light
Turning on the windscreen wipers
Switching on the directional indicator lights
Heater
Heater controls
Fan motor fuse
Operating the horn
Data Logger
Fuses
Check fuses, renew if required
Before lifting a load
Adjusting the fork spread
Loading
Travel with a load
Unloading
Before leaving the lift truck unattended
Transport
Transport with lorry or low-bed semi-trailer
Hoisting the truck with a crane
Hoisting the truck with the eyebolts
Changing wheels
Trailer coupling
Mast removal
Towing instructions
Towing
Towing procedure
Realising the multiple disc brake
Opening the hydraulic by-pass valve
After towing
Re-establishing braking power
Emergency exit for trucks with rear windscreen
Taking the truck out of operation
Measures before taking the truck out of operation
Putting the truck back into operation
Maintenance
General information
Work on the mast and on the front part of the truck
Securing the mast against tilting back
Standard mast
Securing the raised standard mast
Duplex mast
Securing the raised duplex mast
Triplex mast
Securing the raised triplex mast
Checks and services after the first 50 service hours
Inspection and maintenance chart
Inspection and maintenance as required
Cleaning the lift truck
Cleaning and spraying the mast chain
Cleaning the air filter
Cleaning with compressed air
Emptying the dust bowl in the air filter cover
Replacing the safety element
Cleaning the prefilter
Regenerate the soot particulate filter (variant I)
Remove the soot particulate filter
Clean the soot particulate filter
Regenerate the soot particulate filter (variant II)
Cleaning and checking radiator and hydraulic oil cooler for leaks
Drain the fuel system water preseparator
Check the mounting of the hydraulic tank
Checking the lower idle speed
Lubricate the steer axle, mast and tilt cylinder
bearings
Renew the alternator and fan V-belt
Bleed the fuel system
Tightening the wheel fasteners
Check the tyres for damage and foreign objects
Check the seat belt for conditon and operation
500-hour inspection and maintenance
Clean and grease the steering axle
Grease the mast and tilt cylinder pivots
Check electric cables, cable connectors and connections for condition and

tightness
Drain the fuel system water preseparator
Battery: Check condition, electrolyte level and specific gravity
Hydraulic system: Checking the oil level
Check the mast, lift chains and stops for condition, mounting and operation
Adjust the mast chain length and lubricate with chain spray
Check the forks and fork quick-releases
Change the engine oil
Drain the engine oil
Renew the engine oil filter
Top up engine oil
Check coolant strength
Check the engine mounting, overhead guard, steering axle and wheel drives for

tightness
Check and oil the pedals, travel control and engine control linkages
Check the tension and condition of the alternator and fan V-belt
Tighten the alternator and fan V-belt
Renew the fuel filter
Clean the fuel pump screen
Checking the soot particulate filter system (variant II)
Check and oil other pivots and joints
Clean the radiator and hydraulic oil cooler
Check the pre-tension of double hoses if attachments are fitted
1000-hour inspection and maintenance
Renew the air filter element,
check the vacuum switch
Check the engine mounting for condition and tightness
Check the air intake and exhaust pipes for leaks
Check the hydraulic system, compact axle, pumps, valves and lines for leaks
Hydraulic system: Renew the pressure, suction, and breather filters
Checking the soot particulate filter system (variant II)
Check the engine and engine support mounting for conditions and tightness
Check the valve clearance
Check the parking brake
2000-hour inspection and maintenance
Check the injection nozzles
Replacing the safety element
Checking the soot particulate filter system (variant II)
3000-hour inspection and maintenance
Renew the coolant
Renew the hydraulic oil
Inspection and maintenance data
Fuel and oil recommendations
Engine oils
Diesel fuel
Hydraulic oil
Lubricating grease
Coolant
Battery grease
Chain spray
Engine troubleshooting guide (diesel engine)
Troubleshooting guide (hydraulic system)
Electric circuit diagram
Electric circuit diagram (options)
Hydraulic circuit schematic
Index