Original Illustrated Factory Operating manual (User Manual) for Linde Forklift Truck 392 series with Diesel Engines

Coverede models:
H20D
H25D

Format: PDF, 280 pages
Language: English

Table of contents:

1 Introduction
Your forklift truck
Proper usage
Impermissible use
Descriptionof use and climatic conditions
Symbols used
Technical description
Reception of truck
Legal requirements for marketing
Service plan before initial commissioning
2 Safety
Safety guidelines
Residual risks
Stability
Inthe case of tip-over
Handling consumables
Specialist
Operation of industrial trucks in plant area
Regulations
Instructions before fitting attachments
3 Overview
Identification plates
Additional capacity rating plate for attachments
Truck overview
Operating devices
Display unit
Switch panel
4 Operation
Running-in instructions
Checks before starting work
Standard equipment
Adjusting the driver's seat
Entering and exiting the truck
Adjusting the steering column
Setting the clock
Seat belt
Drive engine (two-pedal operation)
Driving (dual-pedal operation)
Drive engine (single-pedal operation)
Driving (single-pedal operation)
Steering system
Brake system
Horn
Lifting system and attachments (central lever operation)
Lifting system and attachments (single lever operation)
Special equipment
Lifting system and attachments (single lever operation with toggle-switch-controlled
3rd auxiliary hydraulics)
Lifting system and attachments with 3rd auxiliary hydraulics without toggle switch .
Adjust driver's seat with swivel device
Adjusting the driver's seat equipped with air suspension
Driving speed reduction
Lift mast positioning
Lift height reduction
Lighting
Windscreen wiper
Window heater
Driver's cab
Heating system, air conditioning
Linde Forklift Data Management (LFM)
Working under load
Before taking upload
Adjusting the fork spread
Taking uploads
Travelling with load
Setting down loads
Tow coupling
Loading /Transporting
Securing the hose pulley against rolling up
Dismantlingthe lift mast
Driving without lift mast
Loading
Transport with lorry or low-bed trailer
Before leaving the truck
5 Maintenance
General information
Working on Linde lift mast and at the front of the truck
Inspection and maintenance data
Recommendationsfor consumables
Inspection and maintenance overview
Service plan as required
1000 h service plan
3000 h Service plan
6000 h Service plan
9000 h Service plan
Engine
Checking the engine oil level
Changing the engine oil
Engine oil filter change
Fuel
Draining water from the fuel filter
Exchanging the fuel filter
Cleaning the fuel tank ventilation hose
Checking the coolant level
Changing coolant
Check the coolant concentration
Cleaning the water cooler and hydraulic oil cooler, and checking them for leaks
Check the condition of the engine mountings and engine suspension; check that they are

attached securely
Check condition of the ribbed vee belt
Replacing ribbed V-belt
Check toothed belt condition and tension
Renew the toothed belt and idler pulley
Change the water pump
Changing the air filter cartridge, checking the vacuum-operated switch
Exchange air filter safety cartridge
Check the dust discharge valve
Cleaning the prefilter (special equipment)
Cleaning the oil bath air filter (special equipment)
Change the oil in the oil bath air cleaner (Optional)
Check suction and exhaust pipes for leaks
Regenerating particle filters
Checking the particle filter system (special equipment)
Gearbox
Checking the fastenings of the axle clamps and wheel motors
Checking and adjusting the side stops on the drive axle
Checking the drive axle bearings for wear
Checking the hydraulic pump's attachment to the engine
Chassis, bodywork and fittings
Cleaning the truck
Bonnet
Floorplate
Servicing the air conditioning (special equipment)
Checking the condition and correct function of the seat belt
Checking fastening for frame, tilt cylinders and steering axle
Check and oil other pivots and joints
Chassis frame
Wheel change
Tighten the wheel bolts
Check the tyres for damage and foreign objects
Checking the tyre pressure, tyre sizes, rim sizes
Cleaning and greasing the steering axle
Check the steering cylinder and king pin for security
Check the operation of the parking brake
Operating devices
Checking the pedals
Checking the bellows at the actuating lever
Electrics
Check the condition and secure positioning of electric cables, cable connectors and
connections
Battery: check condition, acid level and acid density
Hydraulics
Change hydraulic oil
Hydraulic system: Check oil level
Hydraulic system: changing the filter
Check correct operation of breather valve on the hydraulic oil tank
Check the hydraulic system for leaks
Check tilt cylinder bearings for wear
Check the tension of double hoses
Checkingthe function and safety system of the third auxiliary hydraulics (special equipment)
Load lift system
Cleaning the lift mast chain and applying chain spray
Mast, lift chains, lift cylinders and end stops: Check for security, condition and proper

operation
Adjust lift mast chain
Check the forks and fork quick-releases
Clean sideshift (special equipment) and grease, check fastening
Checking the slide guides on the sideshift (special equipment) for wear
Cleaning and lubricating the fork prong positioner (special equipment), checking the mounting
Check fork arm adjustment device (special equipment) for wear and tear
Special equipment, accessories
Top up the washer system water tank
Troubleshooting
Opening the cover to the electrical system
Fuses for basic and special equipment
Main fuses in engine compartment
Diagnostic connector
Jump start
Fork carriage emergency lowering
Emergency exit with attached rear window
Towing instructions
Placing the forklift truck into storage
Disposal of old vehicles
Malfunctions during operation
Malfunctions, Causes and Remedies (diesel engine)
Malfunctions, causes, remedies (hydraulic equipment)
6 Technical data
Type sheet H20, as at 09/2010
Type sheet H25, as at 09/2010
Load diagrams and lift mast data as at 06/2007
Noise emission values
Vibration characteristics for body vibrations
Annex
7 Circuit diagrams
Wiring diagram
Basic equipment for diesel sheet 1
Basic equipment for diesel sheet 2
Basic equipment for diesel sheet 3
Special equipment sheet 01 - Working spotlights, interior light
Special equipment sheet 02 - Windscreen wiper, seat heater, radio
Special equipment sheet 03 - Heating system, air conditioning, flashing beacon /rotating

beacon, reversing signal
Special equipment sheet 04 - Hazard warning system for reverse travel
Special equipment sheet 05 - Lift mast positioning, hydraulic oil microtiIter indicator, truck

deactivation, truck data management
Special equipment sheet 06 - Particle filter, diesel filter water trap warning
Special equipment sheet 07 - Amount of gas display, 1 2 V socket, coolant and engine oil level

monitoring
Special equipment sheet 08 - Battery main switch with display unit power supply, changing

particle filter, rear window heating, camera system
Special equipment sheet 09 - Third auxiliary hydraulics with third joystick, centre rear

brake/tail light
Special equipment sheet 10 - Single lever locked, third auxiliary hydraulics via joystick
Special equipment sheet 11 - Single lever locked, third auxiliary hydraulics via switch
Special equipment sheet 12- Lighting, direction indicator and hazard warning system, brake

light
Special equipment sheet 13 - Higher lighting, higher direction indicator and hazard warning

system, higher brake light and reversing light
Special equipment sheet 1 4 - Higher front / standard rear lighting
Hydraulic circuit diagram
Traction, working and steering hydraulics
Accumulator