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Linde Electric Forklift Truck 346 Series: E18 E20 Service Training Manual PDF Download

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Basic Information Identification Make: Linde Model: 346 Series Electric Forklift Truck Covered Models: E18, E20, E20P Vehicle Type: Electric Forklift Truck Introduction Market Position Market Segment: Industrial material handling equipment,...
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Sku: 67948
Linde Electric Forklift Truck 346 Series: E18 E20 Service Training Manual PDF Download
Basic Information
Identification
Make: Linde
Model: 346 Series Electric Forklift Truck
Covered Models: E18, E20, E20P
Vehicle Type: Electric Forklift Truck
Introduction
Market Position
Market Segment: Industrial material handling equipment, specifically electric forklift trucks.
Brand Reputation: Linde is a well-established brand known for robust and efficient material handling solutions.
Competitive Analysis
Competitors: Other major electric forklift manufacturers such as Toyota Material Handling, Hyster-Yale, Crown Equipment, and Jungheinrich.
Key Features
Key Features Of Manual: Original factory content, high-quality illustrations, circuit diagrams, comprehensive coverage for specific models, focus on diagnostics and repair.
Key Features Of Vehicle: Electric-powered, designed for efficient warehouse and industrial operations, available in multiple configurations (E18, E20, E20P).
Manual Details
Coverage
Manual Type: Service Training Manual
Page Count: 304
Language: English
Format
Format: PDF Download
File Format: PDF
Manual Coverage
Systems Covered
Systems Covered Overview: Comprehensive coverage of all major systems for Linde E18, E20, and E20P electric forklift trucks.
Engine Motor Coverage: Drive axle (AK20E-02), traction motor, pump motor, speed sensors, temperature sensors, forced ventilation system (fan replacement).
Wheel Drive Coverage: Planetary transmission, wheel removal/installation, shaft seal replacement.
Chassis Bodywork Fittings Coverage: Driver's seat (seat switch and switch plate replacement).
Chassis Frame Coverage: Steering system (actuation, control valve, column, fifth-wheel steering axle), steering angle sensor (3B1).
Controls Coverage: Accelerator function and replacement, stop screws, brake system (electrical brake, hydraulic service brake, brake valve, towing the truck), joysticks (variants, function, replacement).
Electrics Electronics Coverage: General electrical safety, insulation testing, operational overview, connector positions, power modules (description, assembly, pin assignment, signals), electrical components (contactor assembly, central negative/positive points, emergency stop switch, voltage transformers, current sensors, fuses, relay slots, potential dividers), charging circuit, main contactor, battery/coding plug connectors, lighting switches, truck control (overview, pin assignments), power supply, release signals, external component power, accelerator, drive direction switch, parking brake switch, stop pedal switch, truck coding, relay drivers, battery discharge state, joystick outputs, valve control, accumulator charging valve, steering column/angle sensors, axle temperature, fan control, indicator unit (hour meter, service interval, time, speed, steering angle, parking brake symbol, discharge, warning lights).
Hydraulics Coverage: Hydraulic components (pump, priority valve, accumulator, pressure sensors), control valve (overview, pressure relief adjustment, valve coils, emergency lowering screw), tilt cylinder (removal, sealing, angle setting).
Load Lift System Coverage: Lift mast (triplex mast), lift cylinders (center, inner, center mast cylinder removal and sealing), line breakage protection, end damping, mast removal/installation, lift mast chains (adjustment), roller play, hose carriage.
Special Equipment Supplies Coverage: Electric special equipment components, voltage transformers, lighting, lighting switches, lighting and warning systems, rear lights, working headlights.
Scheduled Maintenance Coverage: Maintenance charts, general information, initial maintenance (50 hours), 1000-hour, 3000-hour, 6000-hour intervals, lubricant and supply recommendations.
Maintenance Specific Coverage: Sideshifter maintenance (optional), transmission (wheel gear leaks, oil level, oil change), chassis (fastener checks on counterweight, overhead guard, battery, tilt cylinders, motors, chassis, wheel gear, steering axle; seat rail greasing; tilt cylinder inspection/cleaning/greasing; brake system check; turntable steering axle cleaning), wheels and tires, controls (pedal/linkage check), electrical (cable condition/positioning, connectors, fan operation, cooling element cleaning, main contactor check), hydraulics (oil check, working/steering hydraulics leakage, oil change), mast (fastening/condition/function of mast, chains, cylinders, end stops; lift chain adjustment).
Diagnostics Coverage: Diagnostic overview, code lists (error codes, driving codes, operating hydraulics codes, traction power module codes, working hydraulics power module codes), code display information.
Procedures Included
Procedures Included Overview: Detailed procedures for operation, repair, maintenance, and diagnostics.
Disassembly Assembly Procedures: Drive axle dismantling, traction motor bearing/shaft seal replacement, pump motor bearing/shaft seal replacement, wheel removal/installation, turntable steering axle disassembly/sealing, tilt cylinder removal/sealing, lift mast components removal/sealing.
Testing Inspection Procedures: Motor testing (visual inspection, winding test, rotor test), insulation testing, brake system inspection, hydraulic system leakage checks, mast chain adjustment, roller play adjustment.
Adjustment Calibration Procedures: Tightening torques (standard and fine pitch threads), steering angle sensor replacement, brake valve setting, control valve pressure relief adjustment, maximum lifting/lowering speed adjustment, tilt angle setting, lift mast chain adjustment.
Diagnostic Troubleshooting Procedures: Error code interpretation, driving code analysis, hydraulics codes troubleshooting, power module codes diagnosis.
Technical Depth
Technical Depth: Extensive technical detail suitable for qualified service technicians, covering component-level repair and system diagnostics.
Diagnostic Capability: Advanced diagnostic capabilities with detailed error code lists and troubleshooting guidance for various electronic and hydraulic modules.
Repair Level: Component replacement, sealing, bearing, and shaft seal procedures at a detailed level.
Electrical Depth: In-depth electrical system coverage including wiring diagrams, pin assignments, component descriptions, and power module analysis.
Hydraulic Depth: Detailed hydraulic circuit diagrams, component functions, and adjustment procedures.
Manual Specifications
File Format
File Format: PDF
Digital Searchability: Likely searchable due to PDF format, allowing for quick information retrieval.
Print Quality
Image Quality: High quality, illustrated with clear images and circuit diagrams.
Diagram Clarity: Clear and detailed circuit diagrams for electrical and hydraulic systems.
Binding Type
Binding Type: N/A (Digital Download)
Paper Type
Paper Type: N/A (Digital Download)
Manual Completeness
Completeness: Original Factory Workshop Service Manual, indicating comprehensive coverage.
Manual Type
Manual Type: Service Training Manual
Engine Specifications
Primary Engine
Power Source: Electric Motors
Drive Axle
Drive Axle Model: AK20E-02
Traction Motor
Traction Motor Details: Technical data, bearings, shaft seal, winding tests, rotor testing, motor connections, terminal board.
Pump Motor
Pump Motor Details: Technical data, bearing/shaft seal replacement, motor testing, connections, terminal board, power module.
Cooling
Cooling System: Forced ventilation, fan replacement.
Transmission
Primary Transmission
Transmission Type: Planetary transmission (integrated with drive axle)
Features
Transmission Maintenance: Wheel gear leak checks, oil level checks, oil change procedures.
Dimensions
Weights
Weight Information: No specific dimensions or weight data provided in the product information, but chassis and frame details are covered for maintenance.
Safety Features
Ratings
Safety Instructions: Specific safety instructions for electrical equipment are included.
Active Features
Active Safety Features: Electrical brake, hydraulic service brake, emergency stop switch, line breakage protection (hydraulics), parking brake symbol indicator.
Passive Features
Passive Safety Features: Overhead guard (mentioned in maintenance checks), driver's seat.
Technology Features
Driver Interface
Driver Controls: Joysticks, accelerator, brake system controls.
Indicator Unit
Operator Indicators: Hour meter, service interval indicator, time display, speed indicator, steering angle indicator, parking brake symbol, discharge indicator, warning lights.
Electronics
Power Modules: Detailed information on traction and working hydraulics power modules, including signals and pin assignments.
Sensors
Sensor Types: Speed sensors, temperature sensors, steering angle sensors (3B1), pressure sensors.
Coding
Truck Coding: Includes procedures for truck coding and coding plug connectors.
Maintenance
Service Intervals
Service Intervals: Initial Maintenance (50 Hours), 1,000 Hours, 3,000 Hours, 6,000 Hours.
Fluid Specifications
Fluid Recommendations: Recommended Lubricants and Supplies section available.
Hydraulic Oil Change: Procedure for changing hydraulic oil is included.
Transmission Oil Change: Procedure for changing wheel gear lubricant oil is included.
Known Issues
Common Issues: While specific common issues are not listed, the detailed diagnostics, error codes, and component-specific maintenance procedures in the manual are designed to address potential problems such as sensor failures, hydraulic leaks, motor issues, and electrical faults.
Preventive Maintenance
Preventive Maintenance Checklist: Comprehensive checklists are provided for various hour intervals, covering mechanical, electrical, and hydraulic systems.
Vehicle History
Brand Heritage
Brand Heritage: Linde Material Handling has a long history of innovation and manufacturing in the material handling industry, with a strong focus on electric powered equipment.
Model Evolution
Model Evolution: The 346 Series represents a specific generation of Linde's electric forklift trucks, with models like E18, E20, and E20P indicating variations in capacity or configuration. The manual likely covers updates or revisions within this series (e.g., lift cylinder sealing from 02/2007 onwards).
Awards & Recognition
Recognitions
Industry Recognition: Linde forklifts are generally recognized for their engineering quality, efficiency, and operator ergonomics within the material handling industry.
Certifications
Certifications: Specific certifications are not detailed in the product information, but Linde adheres to relevant industry safety and quality standards.
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