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Manual Coverage
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Systems Covered
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Powertrain:
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Traction motor operation, reduction gear maintenance, battery system.
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Chassis And Frame:
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Wheel checks, hitching system, slinging, jacking, transport.
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Brakes:
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Safety brake system, automatic LBC braking, countercurrent braking, electromagnetic braking.
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Electrical System:
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Circuit diagrams, fuses, battery cables/terminals/connector, traction motor brushes, electrical panel, electrical connections.
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Controls And Indicators:
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General view of controls, indicators, combination hour meter, discharge limiter.
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Procedures Included
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Operation:
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Starting, driving (forward/reverse), steering, operating recommendations, use on gradients.
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Safety Procedures:
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Safety rules, definition of safety terms, emergency stop operation, horn operation, safety checks.
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Maintenance Checks:
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Daily checks, pre-operation checks, periodic inspections, first 50 hours inspection, 500-hour maintenance, 1000-hour maintenance, 2000-hour maintenance.
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Battery Management:
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Battery cover opening/closing, connector connection/disconnection, recharging, cable/terminal checking, electrolyte level check/topping, specific gravity check, battery removal/replacement, battery changing with roller carrier.
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Towing And Transport:
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Towing the trailer, hitching/unhitching trailers, driving with trailers, slinging the tractor, jacking the tractor, transport and storage.
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Technical Depth
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Depth:
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Comprehensive operating instructions with detailed maintenance schedules, specific checks, and basic troubleshooting relevant to user operation and maintenance.
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Detail Level:
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Includes high-quality images, circuit diagrams, and step-by-step instructions for operation and basic maintenance tasks.
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Maintenance
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Service Intervals
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Initial Service:
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Inspection and maintenance after first 50 hours of operation.
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Intermediate Service:
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Maintenance every 500 hours.
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Major Service:
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Maintenance every 1000 hours and 2000 hours.
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Fluid Specifications
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Reduction Gear Oil:
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Manual specifies checking and changing reduction gear oil (specific grade not listed in product info, but would be a common industrial gear oil).
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Battery Water:
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Distilled or deionized water for topping up electrolyte.
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Known Issues
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Common Wear Items:
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Traction motor brushes, drive wheels, battery connections and terminals, brake system components.
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Preventive Maintenance
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Lubrication:
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Lubrication of the drive unit slew ring (500 hr interval).
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Checks:
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Regular checks of wheel tightness and condition, electrical cable integrity, fuse status.
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