Linde Truck Type 008: K10 K13 Service Training (Workshop) Manual
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Basic Information Identification Make: Linde Model: Truck Type 008 Covered Models: K10, K13 Introduction Market Position Positioning: Specialized service training manual for Linde's Type 008 series of narrow aisle trucks (K10, K13), catering to technicians and maintenance personnel. Competitive Analysis Competitors: Directly comparable to OEM service manuals for other leading narrow aisle forklift manufacturers. Emphasis on detailed technical procedures and integrated system diagnostics. Key Features Features: Detailed illustrated procedures, circuit diagrams, technical data, troubleshooting guides, and specific component information for optimal operation and repair. Manual Details Coverage Areas Primary Coverage: Service Training (Workshop) Manual Specific Sections: A: Travel Drive, B: Steering System, C: Brake System, E: Assembly, F: Cylinders, I: Inductive Automatic Steering, M: Electrical System, N: Hydraulic System, Q: Telescopic Fork, R: Lubrication Plan, T: Swivel Shift Fork, V: PLC Page Count Total Pages: 381 Manual Type Type: Factory Service Training Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Drive System: Travel drive, travel motor, gear, bogie bearing, drive wheel, carbon brush monitor Steering System: Steering system, steering controller, steering motor, steering chain, potentiometers, LEDs, service switch Braking System: Brake system, automatic end-of-aisle braking (magnetic switches, reflective light barriers), switching magnet, absolute stop, temporary stop, interlock module Assembly And Components: Assembly, load carriage, telescopic load carriage, swivel shift fork, idling wheels, chains, cylinder support, main lift cylinder, additional lift, pulling cylinder, line break protection, lowering brake valve Inductive Steering: Inductive automatic steering, setpoint potentiometer, offset potentiometer, actual value potentiometer, guide frequency generator, battery buffer, aerials, steering angle limitation Electrical System: Electrical system, driver's cab components, load carriage components, assembly compartment components, main current switchboard, fuses, main contactors, deadman's switch, barrier switch, electrical switchboard, DC/DC converter, safety relay boards, brake amplifier, chassis distributor board, PLC distributor, operating console, operating elements, operating console display, travel and pump control system Hydraulic System: Hydraulic system, hydraulic installation plans, HMC-33 module, SWR module, DRH-CS2 module, hydraulic unit, hydraulic motor Telescopic Fork: Telescopic fork, electrical adjustment, extension depth, extension speed Lubrication: Lubrication plan, oils and lubricants, disposal Swivel Shift Fork: Swivel shift fork, guide rollers, load-bearing rollers, lateral guide rollers, tooth profile play, guide block, shaft coupling, pulling cylinders, toothed shaft Plc System: PLC system, commissioning, input/output assignments, PLC error messages, programming adapter, DIGSY software, PLC marker words Procedures Included Maintenance: Travel motor maintenance, gear oil changing, bogie bearing lubrication, carbon brush replacement, steering chain replacement, chain maintenance, hydraulic oil level checking, lubrication plan execution Troubleshooting: Speed sensor testing, troubleshooting inductive automatic steering, troubleshooting PLC errors, diagnosing electrical system faults Repair And Replacement: Travel motor removal/replacement, gear removal, drive wheel replacement, steering motor carbon brush replacement, steering controller adjustments, cylinder removal/dismantling, hydraulic unit removal, telescopic fork electrical adjustment Adjustment And Setting: Steering adjustment (chain tension, handwheel force, end stop, potentiometers), setpoint potentiometer adjustment, aerial mounting and adjustment, steering angle limitation setting, swivel shift fork adjustments Diagnostics And Testing: Steering controller safety tests, speed sensor testing, brake system error analysis, electrical component testing, PLC diagnostics Installation: Installation procedures for components such as reflectors for aisle detection and aerials for inductive steering. Technical Depth Depth: Comprehensive workshop-level repair and maintenance procedures, including technical data, diagrams, and troubleshooting guides. Diagnostic Coverage: Detailed diagnostic procedures for electrical and electronic systems, including error codes, sensor checks, and parameter adjustments for the PLC and control systems. Manual Specifications File Format File Type: PDF Searchability: PDF format typically allows for text searchability, enhancing the ease of finding specific information. Print Quality Quality: Original Illustrated Factory Manual with High Quality Images and Circuit Diagrams Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper: N/A (Digital PDF Download) Engine Specifications Primary Engine Type: Electric Motor (Travel and Hydraulic Pump) Performance Travel Motor Data: Refer to specific sections within the manual for detailed technical data on travel motors. Motor Maintenance: Detailed procedures for checking and replacing carbon brushes in both travel and steering motors are provided, crucial for maintaining motor performance and longevity. Fuel System Power Source: Battery Electric Transmission Standard Type: Electric Drive with Gear Reduction Optional Features: Variable speed control, regenerative braking capabilities (implied through system design). Features Drive Unit: Integrated travel motor and gearbox assembly for efficient power delivery to the drive wheel. Dimensions Exterior Type: Narrow Aisle Articulated Forklift Truck Weights Operational Weight: Refer to specific model documentation (K10, K13) for precise weight specifications. Safety Features Ratings Compliance: Designed to meet industrial safety standards relevant to material handling equipment. Active Features Braking: Automatic end-of-aisle braking (ZAG), absolute stop, temporary stop, magnetic switches, reflective light barriers. Steering: Inductive automatic steering, steering angle limitation, detent control. Aisle Management: Aisle detection systems utilizing reflective light barriers and magnetic switches contribute to safe and efficient navigation within narrow aisles. Passive Features Operator Safety: Deadman's switch, barrier switch, safety relay boards for system monitoring. Component Protection: Line break protection, lowering brake...
Specialized service training manual for Linde's Type 008 series of narrow aisle trucks (K10, K13), catering to technicians and maintenance personnel.
Competitive Analysis
Competitors:
Directly comparable to OEM service manuals for other leading narrow aisle forklift manufacturers. Emphasis on detailed technical procedures and integrated system diagnostics.
Key Features
Features:
Detailed illustrated procedures, circuit diagrams, technical data, troubleshooting guides, and specific component information for optimal operation and repair.
Installation procedures for components such as reflectors for aisle detection and aerials for inductive steering.
Technical Depth
Depth:
Comprehensive workshop-level repair and maintenance procedures, including technical data, diagrams, and troubleshooting guides.
Diagnostic Coverage:
Detailed diagnostic procedures for electrical and electronic systems, including error codes, sensor checks, and parameter adjustments for the PLC and control systems.
Manual Specifications
File Format
File Type:
PDF
Searchability:
PDF format typically allows for text searchability, enhancing the ease of finding specific information.
Print Quality
Quality:
Original Illustrated Factory Manual with High Quality Images and Circuit Diagrams
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper:
N/A (Digital PDF Download)
Engine Specifications
Primary Engine
Type:
Electric Motor (Travel and Hydraulic Pump)
Performance
Travel Motor Data:
Refer to specific sections within the manual for detailed technical data on travel motors.
Motor Maintenance:
Detailed procedures for checking and replacing carbon brushes in both travel and steering motors are provided, crucial for maintaining motor performance and longevity.
Fuel System
Power Source:
Battery Electric
Transmission
Standard
Type:
Electric Drive with Gear Reduction
Optional
Features:
Variable speed control, regenerative braking capabilities (implied through system design).
Features
Drive Unit:
Integrated travel motor and gearbox assembly for efficient power delivery to the drive wheel.
Dimensions
Exterior
Type:
Narrow Aisle Articulated Forklift Truck
Weights
Operational Weight:
Refer to specific model documentation (K10, K13) for precise weight specifications.
Safety Features
Ratings
Compliance:
Designed to meet industrial safety standards relevant to material handling equipment.
Aisle detection systems utilizing reflective light barriers and magnetic switches contribute to safe and efficient navigation within narrow aisles.
Passive Features
Operator Safety:
Deadman's switch, barrier switch, safety relay boards for system monitoring.
Component Protection:
Line break protection, lowering brake valve.
Technology Features
Infotainment
Operator Interface:
Operating console with display showing operating hours, battery status, wheel position, and error messages. Keypad and potentiometers for hydraulic and travel control.
Driver Assistance
Steering Assist:
Inductive automatic steering with aisle detection, providing precise guidance in narrow aisles. Steering angle limitation for enhanced safety.
Steering Calibration:
Comprehensive guidance on adjusting and calibrating steering components, including potentiometers and steering angle limiters, to ensure precise operation.
Connectivity
Diagnostic Ports:
Provision for programming and diagnostics via notebook/terminal connections (e.g., TEWAK95 for FPS, DIGSY for PLC).
Control Systems
Plc:
Programmable Logic Controller (PLC) for managing various truck functions, including steering, travel, and safety interlocks.
Travel Pump Control:
Integrated travel and pump control system with adjustable parameters for acceleration, deceleration, and hydraulic functions.
Maintenance
Service Intervals
General Maintenance:
Refer to specific section R (Lubrication Plan) for detailed schedules and fluid requirements. Routine checks of carbon brushes, hydraulic oil, and chain tension are critical.
Electrical Checks:
Regular inspection of wiring harnesses, connectors, and electrical switchboards is recommended as per the electrical system diagrams.
Fluid Specifications
Gear Oil:
Refer to Section A for specific gear oil change procedures and potential specifications. Consult lubricant charts in Section R for approved types.
Hydraulic Oil:
Refer to Section N for hydraulic system components and maintenance. Consult lubricant charts in Section R for approved hydraulic fluid types and capacities.
Known Issues
Common Wear Items:
Carbon brushes (travel and steering motors), steering chains, drive wheels, hydraulic seals are common wear items requiring regular inspection and replacement.
Electrical Component Failures:
Sensor failures (speed, temperature), switch malfunctions, and potentiometer drift can impact operational performance and require diagnostic troubleshooting.
Vehicle History
Brand Heritage
Heritage:
Linde Material Handling is a globally recognized manufacturer with a long-standing reputation for innovative and reliable industrial trucks.
Model Evolution
Series:
Type 008 likely represents an evolution in Linde's narrow aisle forklift technology, incorporating advancements in steering, control systems, and operator interface.
Production
Manufacturing:
Manufactured by Linde Material Handling.
Awards & Recognition
Recognitions
Brand Accolades:
Linde consistently receives accolades for innovation and quality in material handling equipment design.