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Manual Coverage
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Systems Covered
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Engine Systems:
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LPG fuel system, ignition system, cooling system, lubrication system, exhaust system, engine controls and diagnostics.
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Powertrain Systems:
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Hydrostatic drive system, drive axle, differential, wheel motors, braking system (service and parking).
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Hydraulic Systems:
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Lift and tilt hydraulics, steering hydraulics, hydraulic pump, control valves, cylinders, hoses, and filters.
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Electrical Systems:
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Battery, charging system, starter, lighting, instrumentation, control panel, sensors, and wiring diagrams.
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Chassis And Frame:
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Frame construction, mast assembly, steering system, overhead guard, operator's compartment, and chassis components.
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Operator Controls And Interface:
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Dashboard layout, lever functions, pedal operation, safety interlocks, and indicator lights.
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Procedures Included
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Operational Procedures:
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Pre-operation checks, safe operating practices, starting and stopping procedures, load handling, and parking procedures.
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Maintenance Procedures:
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Routine checks, lubrication, fluid level checks and top-ups, filter replacements, battery maintenance, and cleaning.
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Troubleshooting Guidance:
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Identification of common problems, diagnostic indicators, and basic troubleshooting steps for various systems.
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Technical Depth
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Depth Of Information:
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Covers essential operator information, routine maintenance, and basic troubleshooting. Provides clear instructions for day-to-day use and upkeep.
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Engine Specifications
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Primary Engine
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Engine Type:
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LPG-powered internal combustion engine
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Engine Configuration:
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Likely a 4-cylinder inline configuration (specific model dependent, common for this capacity).
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Fuel Type:
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Liquefied Petroleum Gas (LPG)
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Performance
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Gross Horsepower:
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Not specified in product data, but typically in the range of 50-70 HP for this class of forklift.
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Peak Torque:
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Not specified in product data, but designed for high torque at low RPM for material handling.
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Fuel System
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Fuel Delivery:
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Pressurized LPG tank with regulated fuel delivery system.
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Ignition System:
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Electronic ignition system.
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Cooling System
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Cooling Type:
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Liquid-cooled (radiator, coolant pump, fan).
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Lubrication System
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Lubrication Type:
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Forced lubrication via oil pump.
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Dimensions
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Exterior
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Lift Capacity:
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H35: 3500 kg (approx. 7700 lbs), H40: 4000 kg (approx. 8800 lbs), H45: 4500 kg (approx. 9900 lbs), H45/600: 4500 kg (approx. 9900 lbs) at 600mm load center.
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Mast Types:
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Various mast heights and configurations available (e.g., Duplex, Triplex) - specific details not in product description but covered in manual.
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Weights
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Operating Weight:
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Not specified in product data; typical for this class would be 4,000 - 6,000 kg (8,800 - 13,200 lbs) depending on configuration.
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Load Center:
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Standard load center typically 500mm, with 600mm specified for H45/600.
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Safety Features
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Ratings
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Industrial Safety Standards:
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Designed to meet relevant ANSI B56.1, ISO 3691, and other applicable industrial safety standards.
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Active Features
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Parking Brake:
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Automatic mechanical parking brake, often integrated with drive system or hand lever operated.
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Overhead Guard:
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Standard heavy-duty overhead guard for operator protection.
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Seat Interlock:
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Operator presence sensor (seat switch) to prevent operation when the operator is not seated.
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Passive Features
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Visibility:
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Designed for excellent operator visibility through the mast and overhead guard.
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Operator Compartment:
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Ergonomically designed compartment with secure seating and control layout.
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Maintenance
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Service Intervals
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Daily Checks:
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Visual inspection of tires, forks, mast, controls, fluid levels, hydraulic hoses, LPG tank securement.
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Weekly Checks:
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Check battery water levels (if applicable), clean battery terminals, inspect drive belts.
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Monthly Checks:
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Lubricate mast channels, check hydraulic fluid level, inspect LPG system connections.
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Preventive Maintenance:
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Scheduled service based on operating hours (e.g., every 250, 500, 1000 hours) covering oil changes, filter replacements, comprehensive inspections.
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Fluid Specifications
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Hydraulic Fluid:
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Specific ISO VG hydraulic oil required (e.g., ISO VG 46 or 32, depending on climate/application) - manual provides exact specification.
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Engine Oil:
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API SN or higher specification engine oil, viscosity grade typically SAE 15W-40 or 10W-30 - manual provides exact specification.
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Coolant:
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Ethylene glycol-based antifreeze mixture for protection against freezing and corrosion - manual provides mix ratio and type.
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Transmission Fluid:
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Linde hydrostatic transmission fluid (specific part number or specification to be confirmed in manual).
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Known Issues
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Common Wear Items:
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Fork wear, mast roller wear, hydraulic cylinder seal leaks, LPG system component wear (regulator, filter).
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Hydrostatic Drive Considerations:
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Proper fluid maintenance and avoidance of contamination are critical for hydrostatic drive longevity.
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Lpg System Maintenance:
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Regular inspection of LPG tank, vaporizer, and regulator for leaks and proper function is essential for safety and performance.
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