Original Illustrated Factory Operating Manual (User Manual) for Linde Forklift Truck 353-02 Series with LPG Engine

Covered Models:
H50 T-02
H60 T-02
H70 T-02
H80 T-02
H80/900 T-02

Format: PDF, 101 Pages
Language: English

Table of contents:

Foreword
Approved applications
Technical note
Truck takeover
Description
Type plates
Technical data
Noise emission levels
Frequency characteristic for human body vibrations
Technical description
Engine
Hydraulic system
Operation
Mast
Brakes
Steering
Electrical system
General view
Controls and indicators
Composite instrument
Beginning operation
Safety rules
Safety information
Handling fuel, lubricants and coolant
Accident prevention check
Operation of industrial trucks in the plant area
Running-in instructions
Experts
Safety instructions for the LPG system
Checks and services before initial operation
Daily checks
Daily checks and servicing before operation
Opening the bonnet
Closing the bonnet
Check the engine oil level
Check the header tank coolant level
Visual, olfactory inspection of LPG system
Filling the LPG tank
Check the tyre inflation pressure
Applying the seat belt
Opening the seat belt
Adjusting the operator seat
Open LPG tank shutoff valve
Starting the engine
Stopping the engine
Closing the LPG tank shutoff valve
Malfunctions during operation
Operation
Travel
Forward travel
Reverse travel
Changing the direction of travel
Stopping
Single-pedal model
Steering system
Steering
Braking system
Service brake
Parking brake
Applying the parking brake
Releasing the parking brake
Central-lever control of lifting device and attachments .
Tilting the mast forward
Tilting the mast back
Lifting the fork carriage
Lowering the fork carriage
Operating the attachments
Operating the sideshift
Operating the clamp
Single-lever control of lifting device and attachments
Installation of additional equipment
Turning on the lighting
Turning on the hazard warning light
Turning on the front working lights
Turning on the working light (at rear)
Operating the intermittent front windscreen wiper
Operating the front windscreen wiper
Operating the front windscreen washer
Intermittent switch for rear and top windscreen wiper
Operating the rear windscreen and top screen wipers
Operating the rear windscreen and top screen washer
Operating the directional indicator lights
Turning on the dome light
Heater
Controls
Fan motor fuse
Operating the horn
Fuses
Before lifting a load
Adjusting the fork spread
Loading
Transporting a load
Depositing a load
Parking the lift truck
Transport
Transport with lorry or low-bed semi-trailer
Hoisting the truck
Open-loop catalytic converter
Wheel change
Mast removal
Securing the moveable overhead guard
Trailer coupling
Towing instructions
Towing
Towing procedure
Releasing the disc brake
Opening the hydraulic by-pass valve
After towing
Making the brakes operational again
Emergency exit for trucks with rear windscreen
Taking the truck out of operation
Measures before taking truck out of operation
Recommissioning after taking out of operation
Maintenace
General information
Servicing the mast and the front part of the truck
Securing the mast against tilting back
Standard mast
Securing the raised standard mast
Maintenance after the first 50 service hours
Inspection and maintenance chart
Inspection and maintenance as required
Clean the fork truck
Clean and spray the lift chain
Clean the air filter
Clean with compressed air
Empty the dust bowl in the air filter cover
Renew the safety element
Clean the prefilter
Lubricate the steer axle, mast and tilt cylinder bearings
Check the tyres for damage and foreign objects
Check wheel fastener for tightness
Clean the radiator and hydraulic oil cooler and
check for leaks
Check seat belt for condition and operation
500-hour inspection and maintenance
Clean and lubricate the steer axle
Grease the mast pivots
Grease the tilt cylinder and overhead guard pivots
Check the engine cooling system for leaks
Check the CO contens in the exhaust gas
Three-way catalytic converter:
Check the basic adjustment of the LPG system
Check the condition and security of electric cables,
connectors and cable connections
Check the condition, electrolyte level and specific
gravity of the battery
Check the engine mounting, movable overhead guard,
steer axle and drive axle hub differentials for
tightness
Check the forks and fork quick-releases
Check the mast, lift chains and stops for condition,
operation and security
Adjust the lift chains, lubricate with chain spray
Check the pre-tension of double hoses if attachments are fitted
Check and oil the pedals, accelerator and engine control linkages
Renew the engine oil
Drain the engine oil
Renew the engine oil filter canister
Fill engine oil
Renew the spark plugs
Check and oil other pivots and joints
Check the hydraulic oil level
Check/clean the crankshaft breather oil separator
Renew the drive axle hub differential oil and clean the magnetic plug
Clean the radiator and hydraulic oil cooler
Check the coolant concentration
Change the LPG filter
Inspect LPG system for damage and check for leaks with leakage spray
Check the throttle valve stop
1000-hour inspection and maintenance
Renew the pressure filter
Renew the suction filter
Renew the breather filter
Check the engine mounting and engine support mounting for condition and

tightness
Check the exhaust system for leaks and tightness
Check the hydraulic system, hydraulic pumps, valves and lines for leaks
Renew the air filter element, check the vacuum switch
Clean the evaporator/pressure regulator
Check the LPG mixer adjustment
Check V-belt tension and condition
Tighten V-belt drives
Check valve tip clearances, adjust if required
Check the distributor and ignition leads
Check/adjust ignition timing
Drive axle hub differential:
Check the oil level and examine for leaks
Check the parking brake
2000-hour inspection and maintenance
Renew the safety element
3000-hour inspection and maintenance
Renew the hydraulic oil
Renew the high-pressure gas hoses
Drive axle hub differential: Renew oil and clean the magnetic plug
Renew the coolant
Renew the ignition leads
Renew the V-belts
Tension the V-belts
Inspection and maintenance data
Fuel and oil recommendations
Engine oil
Hydraulic oil
Gear oil
Lubricating grease
Coolant
Battery grease
Chain spray
LP gas
Troubleshooting guide (LPG engine)
Troubleshooting guide (hydraulic system)
Wiring diagram
Wiring diagram (options)
Wiring diagram (Lambda control)
Hydraulic circuit diagram
Index
Safety rules for LP gas (excerpt)
Safety precautions for transistorised ignition systems