Linde Mains-powered Forklift Truck H-Series Type 394: H40V

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Basic Information Identification Make: Linde Model: H-Series Type 394 Covered Models: H40V, H45V, H50V Vehicle Type: Mains-powered Forklift Truck Codes Manual Product Name: Linde Mains-powered Forklift Truck H-Series Type 394:...

Type: Material Handling

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Sku: 68415

Tags: 394 Series Forklifts Linde

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Description

Basic Information
Identification
Make:	Linde
Model:	H-Series Type 394
Covered Models:	H40V, H45V, H50V
Vehicle Type:	Mains-powered Forklift Truck
Codes
Manual Product Name:	Linde Mains-powered Forklift Truck H-Series Type 394: H40V

Introduction
Market Position
Market Position:	Linde H-Series forklifts are positioned as premium, efficient, and reliable material handling solutions for demanding industrial environments. This manual serves operators and technicians of these established models.
Target Audience:	Forklift operators, maintenance technicians, service engineers, fleet managers, and safety personnel involved with Linde H-Series forklifts.
Competitive Analysis
Competitive Analysis:	Linde is a leading global manufacturer of forklifts known for their innovative technology (e.g., Linde Load Control), ergonomic design, and high energy efficiency. This manual reflects the detailed engineering and operational focus characteristic of the brand.
Key Features
Key Features:	Original factory documentation, high-quality illustrations and diagrams, comprehensive coverage of operation, maintenance, and safety for specific H-Series models.
Document Authenticity:	Stated as 'Original Illustrated Factory Operating Instructions', ensuring accuracy and adherence to manufacturer specifications.
Completeness:	The manual is described as 'Original Illustrated Factory Operating Instructions', implying it is a complete set of user documentation for the specified models.

Manual Details
Coverage Areas
Manual Type:	Original Illustrated Factory Operating Instructions (User Manual)
Page Count
Page Count:	181
Language
Language:	English
Format
Format:	PDF

Manual Coverage
Systems Covered
Systems:	Introduction (Usage, Climatic Conditions, Technical Description, Receiving, Legal Requirements), Safety (Regulations, Residual Risks, Stability, Tip-over, Consumables, Competent Person, Attachments, Emergency Lowering, Rear Window, Cable Reel), Overview (Rating Plates, Vehicle Overview, Controls, Indicator Unit, Switch Panel, Mains Power Equipment), Operation (Commissioning, Running-in, Pre-start Checks, Standard Equipment, Entry/Exit, Seat Adjustment, Steering Column Adjustment, Clock Setting, Seatbelt, Traction Motor Operation (2-pedal/1-pedal), Steering System, Brake System, Horn, Lifting System & Attachments (Central/Single Lever, 3rd Auxiliary Hydraulics), Special Equipment, Driver's Cab Features, Linde Forklift Data Management (LFM), Working Under Load (Pre-load checks, Fork Spread Adjustment, Load Handling, Setting Down, Tow Coupling), Exiting Truck Procedures, Transport & Loading (Securing Hose Pulley, Mast Removal, Driving without Mast, Loading for Transport), Maintenance (Inspection Overview, General Remarks, Bonnet, Floorplate, Mast/Front Inspection, Data, Material Recommendations, Pre-start Checks, As-required, 1000hr/1yr, 3000hr/2yr, 6000hr/3yr, Tyre Pressure, Antistatic Belt, Hydraulic Oil Level, Cleaning, Seatbelt Function, Wheel Change, Steering Axle Cleaning/Greasing, Tyre Inspection, Wheel Nut Tightening, Hydraulic Oil Cooler, Mast Chain Cleaning/Spraying, Sideshift Cleaning/Greasing, Washer Fluid, Mains Current System, Fan Filter, 3rd Auxiliary Hydraulics, Axle Clamp/Motor Mounts, Drive Axle Sidestops, Frame/Tilt Cylinder/Steering Axle Fastening, Bearing Lubrication, Parking Brake, Steering Cylinder/Pivot Pin Mounts, Pedal Check, Electrical Cables/Connectors, Cable Reel Drive Chain, Breathervalve, Hydraulic System Leaks, Double Hose Tension, Lift Mast/Chain/Cylinder/End Stop Checks, Lift Mast Chain Adjustment, Forks/Quick Releases, Drive Axle Bearings, Hydraulic Pump Mounts, Actuating Lever Bellows, Hydraulic Filter Change, Tilt Cylinder Bearings, Sideshift Slide Guides, Hydraulic Oil Change), Self-help (Electrical System Access, Fuses, Diagnostic Connector, Malfunctions & Remedies (Electric Motor, Hydraulic Equipment), Towing, Shutting Down, Storage, Disposal
Electrical System:	Detailed coverage including 'Mains power equipment', 'Checking the electrical connection', 'Checking the mains current system', 'Fuses for basic and special equipment', 'Main fuses in engine compartment', 'Diagnostic connector', and troubleshooting electrical malfunctions.
Hydraulic System:	Extensive coverage including 'Lifting system and attachments' (with various control configurations), 'Hydraulic system: Check the oil level', 'Hydraulic oil cooler cleaning', 'Hydraulic system for leaks', 'Hydraulic filter change', 'tilt cylinder bearings', and troubleshooting hydraulic equipment.
Chassis And Running Gear:	Includes 'Steering system', 'Brake system', 'Tyre pressure checks', 'Changing a wheel', 'Cleaning and greasing the steering axle', 'Axle clamps and wheel motors', 'drive axle', 'frame, tilt cylinders and steering axle fastening', and bearing lubrication points.
Lift Mast Components:	Covers inspection and maintenance of the 'lift mast', 'lift mast chains', 'lift cylinder', and 'end stops'.
Forks And Attachments:	Includes inspection and maintenance for 'the forks and fork quick-releases', as well as 'cleansideshift (special equipment) and grease, check fastening'.
Procedures Included
Procedures:	Vehicle operation, safety procedures, pre-operational checks, load handling, transport and towing, routine maintenance, component inspection, cleaning, lubrication, troubleshooting, emergency procedures, storage procedures, disposal procedures.
Troubleshooting:	Dedicated 'Self-help' section detailing 'Malfunctions, causes and remedies' for electric motor and hydraulic equipment issues, as well as general operational troubleshooting advice.
Maintenance Schedules:	Structured maintenance program with specific intervals based on operating hours or calendar time (1000hr/1yr, 3000hr/2yr, 6000hr/3yr), alongside 'as required' checks.
Load Handling Procedures:	Detailed steps from 'Before taking up a load', 'Adjusting the fork spread', 'Taking up a load', 'Travelling with load', to 'Setting down loads'.
Transport Procedures:	Covers 'Loading/transporting' procedures, including 'Transportation by lorry or low loading trucks' and 'Securing the hosepulley against rolling up'.
Technical Depth
Depth:	Comprehensive. Covers basic operating instructions, detailed maintenance schedules with specific hour/time intervals, component-specific checks, troubleshooting guides for common malfunctions, and technical specifications. Suitable for operators, maintenance technicians, and service personnel.
Diagnostic Procedures:	Includes 'Diagnostic connector' information and troubleshooting guides, implying capability for basic to intermediate diagnostics.
Repair Instructions:	While primarily an 'Operating Instructions' manual, the inclusion of circuit diagrams and detailed troubleshooting guides implies coverage sufficient for minor repairs and component adjustments.
Electrical Troubleshooting:	'Malfunctions, causes and remedies (electric motor)' and fuse information provide detailed diagnostic support for electrical issues.
Hydraulic Troubleshooting:	'Malfunctions, causes and remedies (hydraulic equipment)' provides specific guidance for diagnosing and resolving issues within the hydraulic system.
Operator Interface
Operator Interface Systems:	Covers 'Controls', 'Indicator unit', 'Switch panel', 'Entering and exiting the truck', 'Adjusting the driver's seat', 'Adjusting the steering column', 'Seatbelt', and 'Linde Forklift Data Management (LFM)'.
Attachments And Accessories
Attachments And Accessories:	Details on 'Lifting system and attachments' (central lever, single lever, 3rd auxiliary hydraulics), 'fork carriage emergency lowering', 'windscreen wiper', 'window heater', and 'sideshift (special equipment)'.

Manual Specifications
File Format
File Format:	PDF
Searchability:	Typically, factory PDF manuals are text-searchable, allowing users to quickly find specific terms and topics.
Media Type:	Digital Document (PDF) for easy distribution, printing, and searching.
Print Quality
Print Quality:	High quality images, circuit diagrams included, ensuring clarity for repair and operation.
Diagram Quality:	Circuit diagrams are explicitly mentioned, crucial for diagnosing and repairing electrical systems.
Binding Type
Binding Type:	N/A (Digital PDF)
Paper Type
Paper Type:	N/A (Digital PDF)

Engine Specifications
Primary Engine
Engine Type:	Electric (Mains-powered). Specific motor details and power ratings are typically found within the technical data section of the manual.
Motor Control:	Manual describes 'two-pedal operation' and 'single-pedal operation' for traction, indicating sophisticated electronic motor control systems.
Motor Type:	Electric Traction Motor(s). Specific models and ratings would be in Section 6.
Performance
Performance Details:	Detailed performance data, including lift speeds, travel speeds, and power curves, would be found in the 'Technical Data' section. The manual covers operation related to traction motor performance.
Fuel System
Fuel Type:	Electric (Mains Power connection). Manual covers checks for the electrical connection to the mains-powered truck.

Transmission
Standard
Transmission Type:	Electric drive with hydrostatic power steering. The manual details 'Traction motor (two-pedal operation)' and 'Traction engine (single-pedal operation)' indicating drive control methods.
Optional
Optional Features:	The manual references 'Special equipment' and '3rd auxiliary hydraulics' which may affect transmission or auxiliary drive functions.
Features
Transmission Features:	Dual-pedal and single-pedal operation modes for traction control. Electronic control of drive and lift systems.
Steering System Type:	Hydrostatic power steering is a common feature in Linde forklifts, ensuring precise and effortless steering, detailed in the 'Steering system' section.
Lift System Control:	Covers both 'central lever operation' and 'single lever operation' for the lift system, plus variations for 3rd auxiliary hydraulics, indicating versatile control options.

Dimensions
Exterior
Dimensions:	Specific dimensions (e.g., overall length, width, mast height) are detailed in the 'Technical Data' section (Section 6), which references 'Load capacity diagrams and lift mast data'.
Interior
Interior Dimensions:	Focuses on operator comfort and control access. Includes sections on 'Adjusting the driver's seat', 'Adjusting the steering column', and 'Driver's cab'.
Cargo
Cargo Capacity:	Load capacities are detailed in Section 6 ('Technical Data') via 'Load capacity diagrams' and potentially an 'Additional capacity rating plate for attachments'.
Weights
Weights:	Specific weights (e.g., operating weight, axle load) are provided in the 'Technical Data' section.

Safety Features
Ratings
Safety Ratings:	The manual heavily emphasizes safety regulations, residual risks, and stability, indicating adherence to industry safety standards for material handling equipment.
Stability Considerations:	Dedicated section on 'Stability' and 'In the case of tip-over' highlights the critical importance of safe operation and emergency procedures, reflecting industry safety regulations.
Active Features
Active Safety Features:	Horn, parking brake operation, seatbelt function checks, steering system, braking system, lift system safety.
Emergency Lowering:	Specific mention of 'Fork carriage emergency lowering' procedure, a critical safety feature for managing loads in emergencies.
Passive Features
Passive Safety Features:	In-cab safety (e.g., emergency exit with rear window), fork carriage emergency lowering, stability considerations, and tip-over procedures.

Technology Features
Infotainment
Infotainment Systems:	The manual mentions 'Linde Forklift Data Management (LFM)', which likely serves as a telematics and operational data logging system, not traditional infotainment.
Driver Assistance
Driver Assistance Systems:	Includes features like 'Linde Load Control' (implied by brand), precise hydraulic controls, and ergonomic driver interfaces. Specific systems like '3rd auxiliary hydraulics' are also covered.
Lift Mast Control:	Detailed procedures for operating the lifting system and attachments, including central lever and single lever controls, and options for 3rd auxiliary hydraulics.
Cab Features:	Includes adjustments for the driver's seat with swivel device and air suspension (special equipment), and operation of the 'Windscreen wiper' and 'Window heater'.
Traction Control:	Detailed operation for 'Traction motor' with both 'two-pedal operation' and 'single-pedal operation', offering flexibility and efficiency in drive control.
Connectivity
Connectivity Options:	The 'Linde Forklift Data Management (LFM)' system suggests capabilities for data tracking and potentially remote diagnostics or fleet management, implying a form of connectivity.

Maintenance
Service Intervals
Service Intervals:	Detailed intervals are provided: 'as required', 'every 1000 operating hours or every year', 'every 3000 operating hours or every 2 years', and 'every 6000 operating hours or every 3 years'.
Pre Operation Checks:	Crucial pre-start checks are outlined under 'Checks before starting work' and 'Checks prior to starting work', covering vital safety and operational items.
Routine Maintenance Tasks:	Tasks include cleaning, greasing, checking fluid levels, inspecting hoses, checking mountings, and adjusting chains, all categorized by service interval.
Lubrication Schedule:	Includes 'Checking and oiling other bearing points and joints' as part of scheduled maintenance, vital for component longevity.
Fluid Specifications
Fluid Specifications:	Recommendations for 'working materials' are provided, including checks for 'Hydraulic system: Check the oil level' and 'Hydraulic system: changing the filter'. Specific fluid types and capacities (e.g., hydraulic oil grade) are detailed within this section.
Hydraulic System Maintenance:	Specific tasks include checking oil level, cleaning the oil cooler, checking for leaks, cleaning/spraying chains, and filter changes, all crucial for hydraulic system longevity.
Washer System:	Instruction to 'Top up the washer system water tank (special equipment)', indicating coverage for optional cab accessories.
Hydraulic Oil Change:	A major service interval ('every 6000 operating hours or every three years') is dedicated to 'Change hydraulic oil', underscoring its importance.
Known Issues
Known Issues:	The manual includes a 'Self-help' section with 'Malfunctions, causes and remedies' for electric motors and hydraulic equipment, indicating common issues addressed by Linde engineers.

Vehicle History
Brand Heritage
Brand Heritage:	Linde Material Handling has a long history of innovation and quality in the intralogistics sector, known for its advanced engineering and reliable equipment.
Lmc Reputation:	Linde Material Handling (LMC) is recognized for robust engineering, ergonomic design, and advanced technologies like hydrostatic drives and electronic control systems.
Model Evolution
Model Evolution:	The H-Series represents a line of robust and efficient forklift trucks. Type 394 signifies a specific generation or platform within the H-Series range, with the V denoting a particular configuration (likely electric).
Power Source:	This manual specifically covers 'Mains-powered' electric forklift trucks, distinguishing them from battery-powered models within the H-Series.
H Series Context:	The H-Series is Linde's range of powerful counterbalanced forklift trucks, known for durability and performance in various industrial applications.
Production
Production Details:	Production details and specific manufacturing locations are typically proprietary but Linde operates globally. The manual is dated implicitly by the 'Load capacity diagrams and lift mast data as at 02/2011', suggesting models from that era or slightly prior.