Linde Reach Truck R14/ R16/ R16N/ R20/ R20N User Manual
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🏷️ Basic Information Identification Make: Linde Model: R14 / R16 / R16N / R20 / R20N Reach Truck Product Name: Linde Reach Truck R14/ R16/ R16N/ R20/ R20N User Manual PDF Download Product Description: Operating Instructions for Linde Electric Reach Truck R14 - R16 - R16N - R20 - R20N Codes Manual Code: 113 804 3031 E 👋 Introduction Market Position Segment: Electric counterbalance reach trucks for warehousing and material handling Application Focus: High-density storage, narrow aisle operations, efficient pallet handling Competitive Analysis Competitors: Crown, Toyota, Hyster-Yale, Jungheinrich, Still, Raymond Key Selling Points: Ergonomics, energy efficiency, maneuverability, advanced control systems, reliability Key Features Articulated Mast: Enables operation in very narrow aisles and for high rack accessibility Ergonomic Design: Operator comfort and reduced fatigue for extended use Energy Efficiency: Optimized electric powertrain and regenerative braking systems 📋 Manual Details Coverage Areas Manual Type: User Manual / Operating Instructions Language: English Format: PDF Download Applicable Models: Linde R14, R16, R16N, R20, R20N Reach Trucks Page Count Estimated Pages: 200-300 (typical for this class of equipment and manual type) 📖 Manual Coverage Systems Covered Propulsion System: Electric motor operation, battery management, charging procedures Hydraulic System: Lift, tilt, sideshift, steering operation and controls Control System: Operator interface, dashboard indicators, error codes, basic troubleshooting Braking System: Parking brake, regenerative braking (if applicable), operational characteristics Operator Environment: Cab layout, seat adjustment, safety restraints, visibility considerations Procedures Included Pre Operation Checks: Daily inspection routines, fluid level checks (hydraulic, if applicable), battery status Safe Operation: Start-up sequence, load handling, travel procedures, turning radius, stacking operations Charging Procedures: Battery connection, charging cycle management, safety precautions during charging Troubleshooting Basic: Common alerts, error codes interpretation, basic corrective actions Maintenance Routine: Scheduled cleaning, lubrication points (as applicable), general upkeep Technical Depth Diagnostic Capabilities: Operator-level diagnostics, interpretation of display messages and error codes Repair Level: User-level operational guidance; does not typically cover component-level repair or overhaul Adjustment Procedures: Basic parameter adjustments (if user-accessible), control sensitivity settings Component Identification: Identification of key controls, indicators, and major components 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely text-searchable (OCR enabled if scanned from print) Print Quality Resolution: High resolution for clear text and diagrams Color Support: Likely supports color diagrams and schematics Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Powertrain Type: Electric Drive Motor Type: AC Traction Motor (typically series or parallel wound depending on model year and specific configuration) Motor Power: Varies by model (e.g., R14 ~3kW, R20 ~4kW, subject to specific configuration) Performance Lift Speed: Varies with load and mast configuration (typically 0.4-0.6 m/s unladen) Travel Speed: Varies by model and load (e.g., 0-12 km/h) Fuel System Energy Source: Battery System Battery Type: Lead-acid or Lithium-ion (depending on configuration and options) Battery Voltage: Typically 48V Battery Capacity: Varies by model and battery option (e.g., 400-800 Ah for Lead-acid) 🔧 Transmission Standard Drive System: Single AC drive motor with differential axle Optional Optional Features: Regenerative braking settings, creep speed modes Features Control Type: Electronic controller with variable speed and acceleration profiles 📐 Dimensions Exterior Aisle Width Min: As low as 2.2 meters (Varies by model, mast, and load center) Turning Radius: Typically under 2.0 meters (Varies by model) Weights Unladen Weight: Approx. 2,500 - 3,500 kg (Varies significantly by model and battery) Rated Capacity: R14: 1400 kg; R16: 1600 kg; R20: 2000 kg (at specified load center) 🛡️ Safety Features Ratings Ce Marking: Confirmed (Standard for European market equipment) Active Features Overload Protection: Standard electronic monitoring to prevent exceeding rated capacity Mast Interlock: Prevents travel or tilting when mast is not in a safe position Stability Control: Integrated systems to maintain stability during operation Passive Features Overhead Guard: Standard protection against falling objects Seatbelt: Standard operator restraint system Operator Presence System: Prevents operation when the operator is not seated correctly 💡 Technology Features Infotainment Operator Display: Multi-function display showing battery status, lift height, tilt angle, hour meter, error codes, and system diagnostics. Driver Assistance Ergonomic Controls: Linde's signature 'twin accelerator' lever system or joystick for intuitive control of lift, lower, and travel functions. Articulation Assistance: Optional systems to aid precise mast articulation for narrow aisle navigation. Connectivity Fleet Management: Potential integration with fleet management systems for monitoring operational hours, maintenance needs, and usage data (via optional telemetry). 🔧 Maintenance Service Intervals Daily Checks: Tire condition, hydraulic fluid level, battery charge status, control functionality, safety devices Weekly Checks: Lubrication of mast rollers and pivot points, cleaning of electrical contacts Monthly Checks: Hydraulic system filter check, brake system inspection, battery terminal cleaning Annual Service: Comprehensive inspection by authorized technician, including hydraulic system pressure checks, electrical system diagnostics, wear assessment. Fluid Specifications Hydraulic Fluid: Linde recommends specific ISO VG 32 or VG 46 hydraulic oils, consult manual for exact specification (e.g., Linde...
Lubrication of mast rollers and pivot points, cleaning of electrical contacts
Monthly Checks:
Hydraulic system filter check, brake system inspection, battery terminal cleaning
Annual Service:
Comprehensive inspection by authorized technician, including hydraulic system pressure checks, electrical system diagnostics, wear assessment.
Fluid Specifications
Hydraulic Fluid:
Linde recommends specific ISO VG 32 or VG 46 hydraulic oils, consult manual for exact specification (e.g., Linde Hydr.Oil X-1135).
Lubricants:
Lithium-complex greases for bearings and pivot points (refer to manual for specific grades like EP2).
Known Issues
Common Wear Points:
Mast rollers, fork tip wear, battery connections, tire wear, control lever potentiometers.
Electronic Faults:
Occasional errors related to sensor calibration or controller communication, often resolvable via diagnostics or software reset.
Battery Maintenance:
Proper charging protocols and electrolyte level checks (for lead-acid) are crucial for battery longevity.
📚 Vehicle History
Brand Heritage
Manufacturer:
KION Group (Linde Material Handling is a brand within KION)
Foundation:
Linde AG founded in 1879, material handling division established later, KION Group spun off from Linde AG in 2006.
Model Evolution
Reach Truck Development:
Linde has been a pioneer in reach truck technology, continually refining designs for efficiency and operator comfort.
Series Introduction:
The R-series reach trucks represent a contemporary generation of Linde's offerings, integrating advanced AC technology and ergonomic design principles.
Production
Manufacturing Locations:
Various Linde production facilities globally, primarily in Europe (e.g., Germany, Poland).
🏆 Awards & Recognition
Recognitions
Industry Awards:
Linde's material handling equipment frequently receives design and innovation awards for ergonomics, efficiency, and safety.
Ratings
Customer Satisfaction:
Consistently high ratings for reliability and performance in industry surveys.