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Linde Electric Reach Truck Type 115-02 Ex with PL-G1000: R14 R16 R20 Operating Instructions (User Manual)

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🏷️ Basic Information Identification Make: Linde Model: Electric Reach Truck Series: Type 115-02 Ex Product Line Variant: PL-G1000 Covered Models: R14-02 Ex PL-G1000, R16-02 Ex PL-G1000, R20-02 Ex PL-G1000 Codes Type Code: 115-02 Ex Product Line Code: PL-G1000 👋 Introduction Market Position Segment: Industrial Material Handling Equipment (Electric Reach Trucks) Application Focus: Warehousing, logistics, and industries requiring precise and efficient lifting and reach capabilities, especially in potentially hazardous (Ex) environments. Competitive Analysis Key Competitors: Competitors include brands like Jungheinrich, Toyota Material Handling, Hyster, Yale, and Crown Equipment, which also offer electric reach trucks with various specialized features. Differentiation: Linde's focus on robust engineering, operator ergonomics, and specialized features like explosion protection ('Ex' designation) and advanced control systems. Key Features Explosion Protection: The 'Ex' designation indicates suitability for operation in potentially explosive atmospheres, a critical feature for certain industrial environments. Reach Frame Technology: Advanced reach frame design for enhanced maneuverability and load placement precision. Ergonomic Design: Focus on operator comfort and control with adjustable seating and intuitive control interfaces (single/dual pedal, joystick). Integrated Technology: Features like height preselector, side guidance, and Truck Data Management (LFM) for optimized operations and fleet management. 📋 Manual Details Coverage Areas Operational Procedures: True Maintenance Schedules: True Troubleshooting Guidance: True Technical Specifications: True Electrical Systems: True Hydraulic Systems: True Operator Controls: True Safety Procedures: True Explosion Protection: True Component Description: True Fluid Recommendations: True Transport And Hoisting: True Truck Data Management: True Operator Logging: True Side Guidance Systems: True Height Preselector: True Cctv Systems: True Page Count Total Pages: 102 Manual Type Type: Operating Instructions (User Manual) Origin: Original Factory Language Language: English Format File Format: PDF Downloadable: Yes 📖 Manual Coverage Systems Covered Drive And Transmission: Detailed description of drive motors, transmission components, and control systems. Electrical System: Comprehensive coverage of electrical components, circuit diagrams for standard and gas warning systems, wiring, and fuse layouts. Steering: Explanation of steering system operation, including 360° steering and side guidance. Mast Hydraulics Reach Frame: In-depth coverage of mast operation, hydraulic systems, reach frame mechanics, and related maintenance. Braking System: Details on regenerative traction braking, hydraulic footbrake, parking brake operation, and maintenance. Gas Warning System: Specific information on the gas warning system, including operation, calibration, and sensor maintenance. Operator Interface: Comprehensive explanation of operator's display, multi-purpose display, indicators, and controls for both single and dual-pedal models. Battery System: Procedures for battery charging, changing, and condition checks. Forks And Attachments: Operation and maintenance of forks, fork quick-releases, and side-shift attachments. Height Preselector System: Detailed instructions on initializing, displaying, and selecting zones for the height preselector. Operator Management: Procedures for operator code entry, logging on/off, and managing PIN numbers. Truck Data Management: Information on data acquisition, condition codes, and various operational settings. Explosion Protection Features: Specific safety rules and checks for operating in potentially explosive atmospheres. Procedures Included Pre Operation Checks: Daily checks, safety inspections, explosion protection checks, and checks prior to initial operation. Operation Basics: Mounting/dismounting, starting on an incline, driving (dual and single pedal), and braking procedures. Load Handling: Instructions for positioning forks, loading, transporting, and unloading loads. Mast And Attachment Controls: Detailed operation of mast functions (raise, lower, reach, tilt) and attachments (sideshift) via single or central control levers. Safety Features Operation: Operation of horn, emergency isolator button, and understanding warning lights. Maintenance Tasks: Routine maintenance tasks at various hour intervals (50, 1000, 2000, 5000, 10000 hours) including lubrication, inspections, and fluid changes. Troubleshooting Hydraulics: Specific troubleshooting guide for the hydraulic system with accompanying piping diagrams. Battery Management: Connecting batteries to external chargers, checking electrolyte levels, and battery changing methods (hoist and roll-on/roll-off). Temporary Disposal And Transport: Procedures for taking the truck out of operation, putting it back into operation, slinging, wheel changes, emergency lower, emergency steering/brake release, and towing. Transport Instructions: Detailed guidance on transporting the truck on a lorry or low-bed trailer, and hoisting with a crane. Specialized Operation: Operation of side guidance for drive-in racking, and stacking/destacking operations using the height preselector. Technical Depth Depth Level: Comprehensive Diagnostics: Advanced diagnostics and troubleshooting for hydraulic and electrical systems, including detailed circuit diagrams. Repair Instructions: Detailed instructions for maintenance, component checks, and potential repairs (e.g., mast removal, hydraulic hose replacement). Safety And Compliance: Emphasis on safety rules, explosion protection, and operating in hazardous environments. Operational Training: Covers basic and advanced operating procedures for novice and experienced operators, including system initialization and data management. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely (as it's a factory PDF) Printable: Yes Print Quality Image Quality: High quality Diagram Clarity: High clarity (circuit diagrams included) Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Quality: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Propulsion Type: Electric Performance Motor Type: AC Traction Motors (implied by modern electric forklifts and controller descriptions) Fuel System Power Source: Battery 🔧...
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Sku: 68809
Collections: ALL Material Handling

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Linde Electric Reach Truck Type 115-02 Ex with PL-G1000: R14 R16 R20 Operating Instructions (User Manual)
🏷️ Basic Information
Identification
Make:
Linde
Model:
Electric Reach Truck
Series:
Type 115-02 Ex
Product Line Variant:
PL-G1000
Covered Models:
R14-02 Ex PL-G1000, R16-02 Ex PL-G1000, R20-02 Ex PL-G1000
Codes
Type Code:
115-02 Ex
Product Line Code:
PL-G1000
👋 Introduction
Market Position
Segment:
Industrial Material Handling Equipment (Electric Reach Trucks)
Application Focus:
Warehousing, logistics, and industries requiring precise and efficient lifting and reach capabilities, especially in potentially hazardous (Ex) environments.
Competitive Analysis
Key Competitors:
Competitors include brands like Jungheinrich, Toyota Material Handling, Hyster, Yale, and Crown Equipment, which also offer electric reach trucks with various specialized features.
Differentiation:
Linde's focus on robust engineering, operator ergonomics, and specialized features like explosion protection ('Ex' designation) and advanced control systems.
Key Features
Explosion Protection:
The 'Ex' designation indicates suitability for operation in potentially explosive atmospheres, a critical feature for certain industrial environments.
Reach Frame Technology:
Advanced reach frame design for enhanced maneuverability and load placement precision.
Ergonomic Design:
Focus on operator comfort and control with adjustable seating and intuitive control interfaces (single/dual pedal, joystick).
Integrated Technology:
Features like height preselector, side guidance, and Truck Data Management (LFM) for optimized operations and fleet management.
📋 Manual Details
Coverage Areas
Operational Procedures:
True
Maintenance Schedules:
True
Troubleshooting Guidance:
True
Technical Specifications:
True
Electrical Systems:
True
Hydraulic Systems:
True
Operator Controls:
True
Safety Procedures:
True
Explosion Protection:
True
Component Description:
True
Fluid Recommendations:
True
Transport And Hoisting:
True
Truck Data Management:
True
Operator Logging:
True
Side Guidance Systems:
True
Height Preselector:
True
Cctv Systems:
True
Page Count
Total Pages:
102
Manual Type
Type:
Operating Instructions (User Manual)
Origin:
Original Factory
Language
Language:
English
Format
File Format:
PDF
Downloadable:
Yes
📖 Manual Coverage
Systems Covered
Drive And Transmission:
Detailed description of drive motors, transmission components, and control systems.
Electrical System:
Comprehensive coverage of electrical components, circuit diagrams for standard and gas warning systems, wiring, and fuse layouts.
Steering:
Explanation of steering system operation, including 360° steering and side guidance.
Mast Hydraulics Reach Frame:
In-depth coverage of mast operation, hydraulic systems, reach frame mechanics, and related maintenance.
Braking System:
Details on regenerative traction braking, hydraulic footbrake, parking brake operation, and maintenance.
Gas Warning System:
Specific information on the gas warning system, including operation, calibration, and sensor maintenance.
Operator Interface:
Comprehensive explanation of operator's display, multi-purpose display, indicators, and controls for both single and dual-pedal models.
Battery System:
Procedures for battery charging, changing, and condition checks.
Forks And Attachments:
Operation and maintenance of forks, fork quick-releases, and side-shift attachments.
Height Preselector System:
Detailed instructions on initializing, displaying, and selecting zones for the height preselector.
Operator Management:
Procedures for operator code entry, logging on/off, and managing PIN numbers.
Truck Data Management:
Information on data acquisition, condition codes, and various operational settings.
Explosion Protection Features:
Specific safety rules and checks for operating in potentially explosive atmospheres.
Procedures Included
Pre Operation Checks:
Daily checks, safety inspections, explosion protection checks, and checks prior to initial operation.
Operation Basics:
Mounting/dismounting, starting on an incline, driving (dual and single pedal), and braking procedures.
Load Handling:
Instructions for positioning forks, loading, transporting, and unloading loads.
Mast And Attachment Controls:
Detailed operation of mast functions (raise, lower, reach, tilt) and attachments (sideshift) via single or central control levers.
Safety Features Operation:
Operation of horn, emergency isolator button, and understanding warning lights.
Maintenance Tasks:
Routine maintenance tasks at various hour intervals (50, 1000, 2000, 5000, 10000 hours) including lubrication, inspections, and fluid changes.
Troubleshooting Hydraulics:
Specific troubleshooting guide for the hydraulic system with accompanying piping diagrams.
Battery Management:
Connecting batteries to external chargers, checking electrolyte levels, and battery changing methods (hoist and roll-on/roll-off).
Temporary Disposal And Transport:
Procedures for taking the truck out of operation, putting it back into operation, slinging, wheel changes, emergency lower, emergency steering/brake release, and towing.
Transport Instructions:
Detailed guidance on transporting the truck on a lorry or low-bed trailer, and hoisting with a crane.
Specialized Operation:
Operation of side guidance for drive-in racking, and stacking/destacking operations using the height preselector.
Technical Depth
Depth Level:
Comprehensive
Diagnostics:
Advanced diagnostics and troubleshooting for hydraulic and electrical systems, including detailed circuit diagrams.
Repair Instructions:
Detailed instructions for maintenance, component checks, and potential repairs (e.g., mast removal, hydraulic hose replacement).
Safety And Compliance:
Emphasis on safety rules, explosion protection, and operating in hazardous environments.
Operational Training:
Covers basic and advanced operating procedures for novice and experienced operators, including system initialization and data management.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Likely (as it's a factory PDF)
Printable:
Yes
Print Quality
Image Quality:
High quality
Diagram Clarity:
High clarity (circuit diagrams included)
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Quality:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Propulsion Type:
Electric
Performance
Motor Type:
AC Traction Motors (implied by modern electric forklifts and controller descriptions)
Fuel System
Power Source:
Battery
🔧 Transmission
Standard
Type:
Electric Drive
Optional
Features:
Regenerative braking capabilities
📐 Dimensions
Weights
Load Capacity Nominal:
Varies by model (R14 = 1.4t, R16 = 1.6t, R20 = 2.0t @ standard load center)
Operating Weight:
Specific weight not detailed in product info, but typically several tons for this class of reach truck.
🛡️ Safety Features
Ratings
Explosion Protection Certification:
Designated for Ex environments (specific zone rating not detailed in product info but implied by 'Ex' designation).
Active Features
Braking Systems:
Regenerative traction brake, hydraulic footbrake, parking brake.
Warning Systems:
Gas warning system, overheating warning lights, brake fluid level warning, battery unlocked warning, etc.
Operator Safety Features:
Emergency isolator button, operator code entry for authorized use.
Passive Features
Structural Integrity:
Robust chassis and mast construction for stability and load security.
💡 Technology Features
Infotainment
N A:
Not applicable for industrial trucks.
Driver Assistance
Advanced Features:
Height preselector system, side guidance for drive-in racking, 360° steering.
Connectivity
Fleet Management:
Truck Data Management (LFM) for data acquisition and operational analysis.
Operator Interface
Display Systems:
Operator's display, multi-purpose display with various indicators for truck status and warnings.
🔧 Maintenance
Service Intervals
Initial Service:
First 50 hours
Routine Inspections:
Daily checks, 1000-hour, 2000-hour, 5000-hour, and 10000-hour or 5-year intervals.
Fluid Specifications
Hydraulic Oil:
Specified oil type (manual will detail viscosity and API/ISO ratings).
Gear Oil:
Specified oil type for steering drive gears.
Brake Fluid:
Specified DOT fluid type for hydraulic braking system.
Lubricants:
Multipurpose grease, general purpose oil, chain spray recommended.
Known Issues
Common Wear Items:
Traction wheel wear, hydraulic hose degradation, brake band/shoe wear are common wear items requiring periodic inspection and replacement as per manual.
System Checks:
Regular checks on insulation and leakage resistance, gas warning system sensors, and hydraulic oil cleanliness are crucial.
📚 Vehicle History
Brand Heritage
Manufacturer:
Linde Material Handling (part of KION Group)
Reputation:
Globally recognized for engineering excellence, reliability, and innovation in material handling equipment.
Model Evolution
Series Introduction:
Linde's reach trucks are part of a long lineage of industrial truck development, with continuous updates in technology and performance.
Ex Variants:
Linde has a history of producing specialized variants for hazardous environments, including 'Ex' certified equipment.
🏆 Awards & Recognition
Recognitions
Brand Awards:
Linde Material Handling consistently receives industry awards for innovation, design, and safety in material handling equipment.
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