Linde Pallet Truck Type 144: T20S before N 01093 Operating Instructions (User Manual)
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🏷️ Basic Information Identification Make: Linde Model: Pallet Truck Type 144 Covered Model Variant: T20S before N 01093 Product Name: Linde Pallet Truck Type 144: T20S before N 01093 Operating Instructions (User Manual) PDF Download Codes Product Type Code: 144 Model Series Code: T20S Serial Number Prefix: N 👋 Introduction Market Position Vehicle Type: Electric Pallet Truck Application Sector: Warehousing, Logistics, Material Handling Competitive Analysis Key Competitors: Competes with other leading electric pallet truck manufacturers such as Jungheinrich, Toyota Material Handling, Hyster-Yale Group, Crown Equipment. Key Features Vehicle Features: Designed for efficient pallet transport, electric drive, robust construction for industrial environments, integrated safety features. Manual Value Proposition: Provides essential operating and maintenance guidance directly from the original factory, ensuring correct usage and upkeep for longevity and safety. 📋 Manual Details Coverage Areas Geographic Coverage: Global (due to multilingual content) Language Coverage: English, Deutsch, Français Page Count Total Pages: 108 Manual Type Type: Operating Instructions (User Manual) Format File Format: PDF Download 📖 Manual Coverage Systems Covered Primary Systems: Operation, Safety, Driving, Load Handling, Maintenance, Battery Management, Electrical, Hydraulic Specific Systems: Steering System, Braking System (Countercurrent, Automatic, Electromagnetic), Lift/Lower Mechanism, Electrical System (Circuits, Fuses, Motor Brushes), Hydraulic System (Fluid Level, Filters, Leaks), Battery System (Charging, Maintenance, Replacement) Procedures Included Operational Procedures: Daily checks, pre-operation checks, starting, driving, steering, braking, horn operation, load handling (loading, transport, unloading) Maintenance Procedures: Initial 50-hour service, periodic inspections, scheduled maintenance (500, 1000, 2000-hour intervals), cleaning, lubrication, fluid checks and changes, component inspection/replacement (brushes, filters, joints), electrical system checks Troubleshooting Guidance: Implied through detailed diagrams and component descriptions, focusing on user-level checks and basic maintenance adjustments Technical Depth Depth: Comprehensive for operator and basic maintenance personnel. Includes detailed technical specifications, circuit diagrams, and component-level information for common maintenance tasks. Diagnostics Level: Basic diagnostic checks and troubleshooting for routine operational issues and scheduled maintenance. Not intended for advanced electronic diagnostics or major component overhauls. Diagrams Schematics Electrical Diagrams: Includes Electrical Circuit Diagram LTM and Electrical Circuit Diagram LDC. Hydraulic Diagrams: Includes Hydraulic system diagram. Technical Specifications Vehicle Specs Section: Dedicated section for Technical Specifications. Identification Plates Plates And Labels Section: Covers identification plates and labels. General Information Safety Terms Definition: Includes a definition of safety terms. Use Of Materials Section: Covers the use of materials. Controls Indicators Controls Overview: Details on controls and indicators. Hour Meter: Explanation of the combination hour meter (operation). Discharge Limiter: Explanation of the discharge limiter indicator. Driven Wheel Indicator: Explanation of the driven wheel position indicator. 📊 Manual Specifications File Format Quality: High quality, original factory manual with illustrated content. Expect clear images and diagrams. Searchability: Likely searchable text within the PDF if created from a source document, enhancing usability. Print Quality Intended Use: Digital download for immediate access and on-screen viewing or printing. Binding Type Digital: N/A (Digital format) Paper Type Digital: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Type: Electric Motor (Traction and Lift) Performance Power Output: Specific kW rating not provided, but designed for 2000 kg capacity. Fuel System Power Source: Lead-Acid Battery (implied by electrolyte checks), Voltage/Capacity details not specified but typical for industrial trucks. Maintenance Components Traction Motor Brushes: Inspection and replacement procedures covered. Steering Motor Brushes: Inspection and replacement procedures covered. Pump Motor: Removal and brush inspection/replacement covered (1000-hour service). 🔧 Transmission Standard Type: Electric Drive with Reduction Gear Features Braking Mechanisms: Countercurrent braking, Automatic braking, Electromagnetic braking Maintenance Components Reduction Gear Oil: Oil level check (1000 hours), oil change (2000 hours). 📐 Dimensions Exterior Model Designation: T20S (indicates 2000 kg capacity, 'S' likely denotes a specific configuration or series within Type 144) Weights Payload Capacity: 2000 kg Operational Weight: Specific weight not provided, but typical for this class of truck is in the range of 200-300 kg excluding battery. 🛡️ Safety Features Ratings Equipment Classification: Industrial Material Handling Equipment Active Features Emergency Stop: Prominently featured with testing procedures in daily checks. Horn: Included for signaling, operation and checking covered. Braking Systems: Multiple braking systems for safe operation and stopping. Passive Features Safety Rules: Dedicated section on safety rules and definitions. Battery Safety: Includes battery box safety locking and procedures for handling. Structural Integrity: Implied by 'use of materials' and 'mechanical fitting of components' checks. 💡 Technology Features Infotainment Features: N/A (Industrial equipment, not consumer vehicle) Driver Assistance Features: Basic operational indicators (discharge limiter, driven wheel position indicator), electronic steering. Connectivity Features: N/A 🔧 Maintenance Service Intervals Initial Service: First 50 hours of operation Intermediate Intervals: Every 500 hours Major Intervals: Every 1000 hours, Every 2000 hours Fluid Specifications Hydraulic Fluid: Level check and fluid change covered. Specific fluid type (e.g., ISO VG 32, 46) not explicitly stated but implied to be standard hydraulic oil for industrial equipment. Reduction Gear Oil: Level check and oil change procedures outlined. Specific oil grade not provided. Battery Maintenance: Procedures...
Implied through detailed diagrams and component descriptions, focusing on user-level checks and basic maintenance adjustments
Technical Depth
Depth:
Comprehensive for operator and basic maintenance personnel. Includes detailed technical specifications, circuit diagrams, and component-level information for common maintenance tasks.
Diagnostics Level:
Basic diagnostic checks and troubleshooting for routine operational issues and scheduled maintenance. Not intended for advanced electronic diagnostics or major component overhauls.
Diagrams Schematics
Electrical Diagrams:
Includes Electrical Circuit Diagram LTM and Electrical Circuit Diagram LDC.
Hydraulic Diagrams:
Includes Hydraulic system diagram.
Technical Specifications
Vehicle Specs Section:
Dedicated section for Technical Specifications.
Identification Plates
Plates And Labels Section:
Covers identification plates and labels.
General Information
Safety Terms Definition:
Includes a definition of safety terms.
Use Of Materials Section:
Covers the use of materials.
Controls Indicators
Controls Overview:
Details on controls and indicators.
Hour Meter:
Explanation of the combination hour meter (operation).
Discharge Limiter:
Explanation of the discharge limiter indicator.
Driven Wheel Indicator:
Explanation of the driven wheel position indicator.
📊 Manual Specifications
File Format
Quality:
High quality, original factory manual with illustrated content. Expect clear images and diagrams.
Searchability:
Likely searchable text within the PDF if created from a source document, enhancing usability.
Print Quality
Intended Use:
Digital download for immediate access and on-screen viewing or printing.
Binding Type
Digital:
N/A (Digital format)
Paper Type
Digital:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Type:
Electric Motor (Traction and Lift)
Performance
Power Output:
Specific kW rating not provided, but designed for 2000 kg capacity.
Fuel System
Power Source:
Lead-Acid Battery (implied by electrolyte checks), Voltage/Capacity details not specified but typical for industrial trucks.
Maintenance Components
Traction Motor Brushes:
Inspection and replacement procedures covered.
Steering Motor Brushes:
Inspection and replacement procedures covered.
Pump Motor:
Removal and brush inspection/replacement covered (1000-hour service).
Level check and fluid change covered. Specific fluid type (e.g., ISO VG 32, 46) not explicitly stated but implied to be standard hydraulic oil for industrial equipment.
Reduction Gear Oil:
Level check and oil change procedures outlined. Specific oil grade not provided.
Battery Maintenance:
Procedures for topping up with water (for flooded lead-acid batteries), checking electrolyte specific gravity, and checking battery cable condition are included.
Known Issues
Common Wear Items:
Brush wear (traction, steering, pump motors), hydraulic leaks, battery terminal corrosion, wheel wear are implicitly addressed through maintenance checks.
Preventative Maintenance
Lubrication Points:
Drive unit slew ring, steering gears.
Cleaning Procedures
General Cleaning:
Includes cleaning the truck, battery and battery compartment, electrical panel, and contacts.
Replacement Parts
Electrical Components:
Fuses, traction motor brushes, steering motor brushes, pump motor brushes.
Hydraulic Components:
Hydraulic filter (cleaning/checking).
Diagnostic Tools
Required Tools:
Basic hand tools, hydrometer (for specific gravity), potentially a multimeter for electrical checks (though not explicitly listed).
📚 Vehicle History
Brand Heritage
Manufacturer:
Linde Material Handling is a globally recognized leader in industrial trucks and logistics solutions, known for innovation and quality.
Model Evolution
Series Indicator:
Type 144 represents a specific generation or platform of Linde pallet trucks. The T20S designation points to a particular model within this series.
Production
Covered Production Period:
Prior to serial number N 01093, indicating a specific manufacturing batch or early production run.
🏆 Awards & Recognition
Recognitions
Manufacturer Awards:
Linde Material Handling generally receives industry recognition for product innovation, safety, and efficiency in material handling solutions.
Certifications
Industry Standards:
Implied adherence to relevant European and international safety and design standards for industrial trucks.