🏷️ Basic Information Identification Make: Linde Material Handling Model: Pallet Truck Type 012 Covered Model Variant: T30R-02 Vehicle Type: Electric Pallet Truck Generation Production Period Indicated By Manual: Likely post-2002 (based on model nomenclature suggesting a generation or significant update) 👋 Introduction Market Position Segment: Industrial Material Handling Equipment Key Features Of Product Manual Type: Factory-backed technical training and repair documentation, vital for authorized service centers and skilled technicians. Content Focus: Detailed guidance on operation, maintenance, troubleshooting, and repair of the Linde T30R-02 pallet truck. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service Training Page Count Total Pages: 116 Manual Type Type: Factory Service Training Manual (Workshop) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Electrical System: Drive motor, steering sensor, servo unit, steering controller, main current circuit, logic card terminals, BDI/HM (Curtis Combi-Controller) Powertrain: Travel drive (motor, bogie bearing, gear oil), hydraulic system (pump assembly, pump motor, directional valve, hydraulic pump) Braking System: Drive motor brake, handbrake, brake pedal, main brake cylinder, brake deceleration measurement Control Systems: Travel control unit (protective devices, operating features, main current circuit, logic card, programming, adjustment, error diagnosis) Lifting Mechanism: Lifting cylinder, angle lever adjustment Vehicle Identification: Covers signs and vehicle data for proper identification. Steering System Details: Covers steering sensor (slipring system, adjustment), servo unit, and steering controller (function, diagram, safety monitoring, commissioning, adjustment). Hydraulic System Components: Pump assembly, pump motor, directional valve, hydraulic pump, and associated maintenance procedures. Control Unit Functionality: Explains the function of the main current circuit, including generator braking and operational checks. Battery Monitoring: Details related to the Curtis Combi-Controller (BDI/HM) including setting the final discharge voltage. Procedures Included Diagnostics: Error memory, flashing code on diagnosis LED, error messages, measuring and testing functions, service software (WinPulsE) diagnostics Repair And Replacement: Drive motor removal/installation, carbon brush replacement, drive wheel replacement, travel drive removal, steering sensor adjustment, servo unit, steering controller, drive motor brake installation/removal, main brake cylinder bleeding/filling, pump assembly/motor removal, hydraulic pump removal/dismantling Maintenance: Drive motor maintenance (cleaning, visual inspection, brush unit, commutator, bearings), lubricating bogie bearing, gear oil change, hydraulic oil change, hydraulic pump pressure setting, brake clearance and handbrake adjustment Adjustment And Configuration: Steering sensor adjustment, brake pedal adjustment, travel control unit programming and adjustment, parameter setting, travel transducer programming, accelerator pedal reading, configuration changes Component Testing: Procedures for measuring and testing various functions, particularly within the travel control unit and brake system. Part Replacement: Detailed guides for replacing major components like the drive motor, drive wheel, and hydraulic pump assembly. Software Operations: Detailed instructions for using WinPulsE software, including data reading/saving, parameter changes, and configuration. Brake System Adjustments: Specific procedures for adjusting brake clearance, handbrake, and brake pedal, along with bleeding the brake system. Lifting Device Maintenance: Includes adjustment of the angle lever and information on the lifting cylinder. Technical Depth Depth: Comprehensive workshop-level service and repair information, including technical data, circuit diagrams, and detailed procedures. Circuit Diagrams: Includes detailed circuit diagrams for various systems, essential for electrical troubleshooting. Troubleshooting Guides: Extensive coverage of error diagnosis, including flashing codes and error messages, enabling effective troubleshooting. Parameter Configuration: Detailed tables of adjustable values and procedures for parameterizing and saving settings via the service software. Diagnostic Interface: Covers connecting to the control unit with service software and reading out error memory. 📊 Manual Specifications File Format Type: PDF Searchability: Assumed searchable text due to PDF format, facilitating quick access to information. Print Quality Quality: Original Factory Manual - implies high quality images and diagrams. Binding Type Type: N/A (Digital Download - PDF) Paper Type Type: N/A (Digital Download - PDF) Additional Features Included Diagrams: Circuit diagrams, block diagrams, hydraulic circuit diagrams ⚙️ Engine Specifications Primary Engine Type: Electric Drive Motor Technical Data Availability: Drive motor technical data is included in the manual. Component Details: Covers motor terminals, removal, brush replacement, and general maintenance. 🔧 Transmission Standard Type: Integrated Electric Drive Unit with Gear Reduction Features Maintenance Procedures: Includes lubrication of bogie bearing and gear oil change. 📐 Dimensions Weights Specific Data Availability: Not explicitly detailed in the product description, but typically found in such manuals. Related Procedures: Lifting and lowering functions are detailed, implying weight considerations for operation and maintenance. 🛡️ Safety Features Active Features Braking Systems: Integrated drive motor brake, adjustable handbrake, and brake pedal with deceleration measurement capabilities. Control Unit Features: Travel control unit includes safety monitoring and protective devices. Passive Features Component Integrity: Manual details procedures for ensuring the integrity of components like the drive motor, steering system, and hydraulic system. Safety Instructions Commissioning Operation: Specific safety instructions are provided for the commissioning and operation of the travel control unit. 💡 Technology Features Control System Programmability: Travel control unit allows for programming, adjustment, configuration, and parameter setting via service software (WinPulsE). Diagnostics Software Software Suite: WinPulsE software is a key...