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Mazda 3 speed 3 2006 2007 2008 2009 Workshop Service Manual

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🏷️ Basic Information Identification Make: Mazda Model: Mazda 3 Trim: Mazdaspeed3 Model Years Covered: 2006, 2007, 2008, 2009 Codes Chassis Code: BK 👋 Introduction Market Position Segment: Compact Sport Hatchback Performance Focus: High-performance variant of the Mazda 3, targeting enthusiasts. Competitive Analysis Competitors: Subaru WRX, Volkswagen GTI, Honda Civic Si Key Features Engine: Turbocharged MZR 2.3L DISI Transmission: 6-speed manual transmission Suspension: Performance-tuned suspension with limited-slip differential (LSD). Body Style: 5-door hatchback 📋 Manual Details Coverage Areas Manual Type: Workshop Service Manual Language: English Format: PDF Download Page Count: 2910 📖 Manual Coverage Systems Covered Engine: Yes, including disassembly, assembly, diagnostics, and component testing. Transmission: Yes, covering manual transmission (MZR DISI Turbo engine specific). Brakes: Yes, including ABS, EBD, and brake system maintenance. Suspension: Yes, including front and rear suspension components, alignment. Steering: Yes, including power steering system and steering column. Electrical: Yes, comprehensive coverage of wiring diagrams, lighting, ignition, charging systems, ECUs, and sensor diagnostics. Fuel System: Yes, including fuel pump, injectors, and fuel pressure diagnostics. Cooling System: Yes, including radiator, thermostat, and fan operation. Exhaust System: Yes, including catalytic converter and muffler assembly. Body And Interior: Yes, covering body panels, doors, seats, trim, and climate control system. Diagnostics: Yes, extensive troubleshooting guides and diagnostic procedures for all systems. Procedures Included Maintenance: Yes, detailed procedures for routine maintenance like oil changes, filter replacements, and fluid checks. Repair: Yes, step-by-step repair instructions for major components and systems. Troubleshooting: Yes, systematic approaches to identify and resolve common and uncommon issues. Rebuilds: Yes, procedures for engine and transmission rebuilds. Diagnostics: Yes, covering OBD-II codes and specific diagnostic flowcharts. Specifications: Yes, torque specifications, clearances, and tolerances for all components. Technical Depth Depth: Comprehensive, covering from basic maintenance to complete engine and transmission overhauls, electrical system diagnostics, and body repairs. Diagnostic Coverage: Advanced, including sensor data interpretation and fault code analysis. Wiring Diagrams: Detailed and integrated into system descriptions. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes Printable: Yes Print Quality Quality: High-resolution for clear diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: L3-VDT Engine Type: 2.3L DOHC turbocharged inline-4 with Direct Injection Displacement: 2261 cc (137.8 cu in) Performance Horsepower: 263 hp @ 5500 rpm Torque: 280 lb-ft @ 3000 rpm Fuel System Fuel Delivery: Direct Injection, Turbocharged Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Engine Management ECU: Engine Control Unit (ECU) with sophisticated engine management. Turbocharger Turbo Details: Garrett GT2554R turbocharger 🔧 Transmission Standard Type: 6-speed Manual Transmission Optional Type: N/A (Manual transmission only for Mazdaspeed3) Features Limited Slip Differential: Yes, Helical-type limited-slip differential (LSD). Fluid Specifications Fluid Type: Mazda GL-5 75W-90 Synthetic Gear Oil (or equivalent API GL-5 specification) Fluid Capacity Capacity: Approx. 2.0 Liters (refer to manual for exact capacity) 📐 Dimensions Exterior Length: 176.6 inches (4485 mm) Width: 70.1 inches (1780 mm) Height: 57.7 inches (1465 mm) Wheelbase: 104.0 inches (2642 mm) Weights Curb Weight: Approx. 3,150 lbs (1430 kg) Cargo Cargo Volume: 15.5 cu ft (with rear seats up, hatchback configuration) 🛡️ Safety Features Ratings NHTSA Front Crash: 5-Star (for applicable model years) IIHS Frontal Offset: Good (for applicable model years) Active Features ABS: Yes, Anti-lock Braking System Ebd: Yes, Electronic Brakeforce Distribution TCS: Yes, Traction Control System Esc: Yes, Electronic Stability Control (DSC - Dynamic Stability Control) Passive Features Airbags: Front, side-impact, and side-curtain airbags. Seatbelts: 3-point front and rear seatbelts with pre-tensioners and force limiters. 💡 Technology Features Infotainment Audio System: Available premium audio systems, often with subwoofer and amplifier, specific to the performance trim. Display: Central display for audio and climate controls. Driver Assistance Cruise Control: Standard cruise control. Tire Pressure Monitoring: Standard Tire Pressure Monitoring System (TPMS). Connectivity Auxiliary Input: Standard auxiliary audio input for connecting external devices. Performance Tech Sport Shift Technology: Manual transmission focus with engineered shift feel. 🔧 Maintenance Service Intervals Oil Change Interval: 5,000 miles or 6 months, whichever comes first (using synthetic oil recommended). Air Filter Replacement: Every 15,000 miles or 12 months. Cabin Air Filter Replacement: Every 15,000 miles or 12 months. Spark Plug Replacement: Every 30,000 miles (Iridium type recommended for L3-VDT). Coolant Flush: Every 30,000 miles or 24 months. Fluid Specifications Engine Oil Type: SAE 5W-30 Synthetic Engine Oil (API SN or higher, ILSAC GF-5 or higher) Engine Oil Capacity: 5.3 US quarts (5.0 Liters) with filter change. Coolant Type: Mazda FL22 Long Life Antifreeze (or equivalent ethylene glycol-based coolant with OAT additives, typically 50/50 mix with distilled water). Brake Fluid Type: DOT 3 or DOT 4 brake fluid. Known Issues Engine Oil Consumption: Some models may exhibit higher than average oil consumption due to turbocharging and direct injection; regular checks are crucial. Consult manual for specific diagnostic steps. Clutch Wear: Performance driving can lead...
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Mazda 3 speed 3 2006 2007 2008 2009 Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
Mazda 3
Trim:
Mazdaspeed3
Model Years Covered:
2006, 2007, 2008, 2009
Codes
Chassis Code:
BK
👋 Introduction
Market Position
Segment:
Compact Sport Hatchback
Performance Focus:
High-performance variant of the Mazda 3, targeting enthusiasts.
Competitive Analysis
Competitors:
Subaru WRX, Volkswagen GTI, Honda Civic Si
Key Features
Engine:
Turbocharged MZR 2.3L DISI
Transmission:
6-speed manual transmission
Suspension:
Performance-tuned suspension with limited-slip differential (LSD).
Body Style:
5-door hatchback
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Manual
Language:
English
Format:
PDF Download
Page Count:
2910
📖 Manual Coverage
Systems Covered
Engine:
Yes, including disassembly, assembly, diagnostics, and component testing.
Transmission:
Yes, covering manual transmission (MZR DISI Turbo engine specific).
Brakes:
Yes, including ABS, EBD, and brake system maintenance.
Suspension:
Yes, including front and rear suspension components, alignment.
Steering:
Yes, including power steering system and steering column.
Electrical:
Yes, comprehensive coverage of wiring diagrams, lighting, ignition, charging systems, ECUs, and sensor diagnostics.
Fuel System:
Yes, including fuel pump, injectors, and fuel pressure diagnostics.
Cooling System:
Yes, including radiator, thermostat, and fan operation.
Exhaust System:
Yes, including catalytic converter and muffler assembly.
Body And Interior:
Yes, covering body panels, doors, seats, trim, and climate control system.
Diagnostics:
Yes, extensive troubleshooting guides and diagnostic procedures for all systems.
Procedures Included
Maintenance:
Yes, detailed procedures for routine maintenance like oil changes, filter replacements, and fluid checks.
Repair:
Yes, step-by-step repair instructions for major components and systems.
Troubleshooting:
Yes, systematic approaches to identify and resolve common and uncommon issues.
Rebuilds:
Yes, procedures for engine and transmission rebuilds.
Diagnostics:
Yes, covering OBD-II codes and specific diagnostic flowcharts.
Specifications:
Yes, torque specifications, clearances, and tolerances for all components.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete engine and transmission overhauls, electrical system diagnostics, and body repairs.
Diagnostic Coverage:
Advanced, including sensor data interpretation and fault code analysis.
Wiring Diagrams:
Detailed and integrated into system descriptions.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes
Printable:
Yes
Print Quality
Quality:
High-resolution for clear diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
L3-VDT
Engine Type:
2.3L DOHC turbocharged inline-4 with Direct Injection
Displacement:
2261 cc (137.8 cu in)
Performance
Horsepower:
263 hp @ 5500 rpm
Torque:
280 lb-ft @ 3000 rpm
Fuel System
Fuel Delivery:
Direct Injection, Turbocharged
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Engine Management
ECU:
Engine Control Unit (ECU) with sophisticated engine management.
Turbocharger
Turbo Details:
Garrett GT2554R turbocharger
🔧 Transmission
Standard
Type:
6-speed Manual Transmission
Optional
Type:
N/A (Manual transmission only for Mazdaspeed3)
Features
Limited Slip Differential:
Yes, Helical-type limited-slip differential (LSD).
Fluid Specifications
Fluid Type:
Mazda GL-5 75W-90 Synthetic Gear Oil (or equivalent API GL-5 specification)
Fluid Capacity
Capacity:
Approx. 2.0 Liters (refer to manual for exact capacity)
📐 Dimensions
Exterior
Length:
176.6 inches (4485 mm)
Width:
70.1 inches (1780 mm)
Height:
57.7 inches (1465 mm)
Wheelbase:
104.0 inches (2642 mm)
Weights
Curb Weight:
Approx. 3,150 lbs (1430 kg)
Cargo
Cargo Volume:
15.5 cu ft (with rear seats up, hatchback configuration)
🛡️ Safety Features
Ratings
NHTSA Front Crash:
5-Star (for applicable model years)
IIHS Frontal Offset:
Good (for applicable model years)
Active Features
ABS:
Yes, Anti-lock Braking System
Ebd:
Yes, Electronic Brakeforce Distribution
TCS:
Yes, Traction Control System
Esc:
Yes, Electronic Stability Control (DSC - Dynamic Stability Control)
Passive Features
Airbags:
Front, side-impact, and side-curtain airbags.
Seatbelts:
3-point front and rear seatbelts with pre-tensioners and force limiters.
💡 Technology Features
Infotainment
Audio System:
Available premium audio systems, often with subwoofer and amplifier, specific to the performance trim.
Display:
Central display for audio and climate controls.
Driver Assistance
Cruise Control:
Standard cruise control.
Tire Pressure Monitoring:
Standard Tire Pressure Monitoring System (TPMS).
Connectivity
Auxiliary Input:
Standard auxiliary audio input for connecting external devices.
Performance Tech
Sport Shift Technology:
Manual transmission focus with engineered shift feel.
🔧 Maintenance
Service Intervals
Oil Change Interval:
5,000 miles or 6 months, whichever comes first (using synthetic oil recommended).
Air Filter Replacement:
Every 15,000 miles or 12 months.
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Every 30,000 miles (Iridium type recommended for L3-VDT).
Coolant Flush:
Every 30,000 miles or 24 months.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic Engine Oil (API SN or higher, ILSAC GF-5 or higher)
Engine Oil Capacity:
5.3 US quarts (5.0 Liters) with filter change.
Coolant Type:
Mazda FL22 Long Life Antifreeze (or equivalent ethylene glycol-based coolant with OAT additives, typically 50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Engine Oil Consumption:
Some models may exhibit higher than average oil consumption due to turbocharging and direct injection; regular checks are crucial. Consult manual for specific diagnostic steps.
Clutch Wear:
Performance driving can lead to accelerated clutch wear. The manual details clutch inspection and replacement procedures.
Intake Carbon Buildup:
Direct injection engines can develop carbon buildup on intake valves. Manual covers cleaning procedures.
Turbo Lag:
While designed for performance, specific troubleshooting for turbocharger issues is detailed.
📚 Vehicle History
Brand Heritage
Mazda Performance Legacy:
Mazda's history of lightweight, driver-focused vehicles, influenced by the MX-5 Miata and rotary-powered performance cars.
Model Evolution
First Generation Mazdaspeed3:
Introduced for the 2007 model year, based on the second generation Mazda 3 platform.
Design Philosophy:
Mazda's 'Zoom-Zoom' design language emphasizing sportiness and driver engagement.
Production
Manufacturing Location:
Hofu, Japan
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Mazda 3 (including performance variants) has received multiple Car and Driver 10Best awards in previous generations, establishing its strong reputation.
Performance Media Reviews:
Consistently praised by automotive media for its sharp handling, powerful engine, and engaging driving experience.
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