🏷️ Basic Information Identification Make: Mazda Model: 323 Protege Generation Code: BG Codes Platform Code: BG Chassis Code: BG8P, BG8S, BG8Z, BGFP 👋 Introduction Market Position Market Segment: Compact Car / Economy Car Target Audience: DIY enthusiasts, independent repair shops, professional technicians. Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Nissan Sentra, Mitsubishi Lancer, Ford Escort. Key Features Reliability: Known for its robust build and reliable engines for its class. Handling: Sporty handling characteristics, often praised for its driving dynamics compared to competitors. Value Proposition: Offered a good balance of features, performance, and affordability. 📋 Manual Details Coverage Areas Years Covered: 1992, 1993, 1994 Trim Levels Covered: All trim levels, including DX, LX, ES, GT (Europe/Australia) Page Count Estimated Pages: ~1500-2000 (typical for a comprehensive workshop manual of this era) Manual Type Type: Workshop Service Manual Purpose: Professional Technician Training and Service Reference Language Primary Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, overhaul, timing belt replacement, fuel injection system, cooling system, lubrication system, exhaust system. Transmission: Manual and Automatic transmission overhaul, clutch system, torque converter, electronic control units (for AT). Drivetrain: Front-wheel drive system, CV joints, drive axles, differential. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment procedures. Steering: Power steering system, steering rack, column, troubleshooting. Brakes: Front disc and rear drum brakes, ABS system (if equipped), hydraulic system, parking brake. Electrical: Complete wiring diagrams, starting system, charging system, ignition system, lighting, instruments, power windows, central locking, audio system. Bodywork: Body panel removal and installation, interior trim, glass replacement, specifications for door/hood/trunk adjustments. HVAC: Air conditioning system diagnosis, refrigerant handling, heater core, blower motor, controls. Procedures Included Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and changes, belt inspections. Diagnostics: Troubleshooting guides for common problems, diagnostic trouble codes (DTCs) for engine management and ABS. Repair: Detailed step-by-step repair procedures for all major mechanical and electrical components. Overhaul: Complete engine and transmission rebuild procedures, including component specifications and tolerances. Specifications: Torque specifications for all fasteners, engine clearances, alignment settings, fluid capacities. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, including in-depth electrical system diagnosis. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text for quick information retrieval. Print Quality Resolution: High-resolution scans of original manual pages, ensuring clarity of text and diagrams. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) Completeness Coverage: Full workshop manual, including all sections typically found in factory service manuals. ⚙️ Engine Specifications Primary Engine Engine Code: B6 DOHC (1.6L), BP DOHC (1.8L) Displacement 1.6L: 1598 cc Displacement 1.8L: 1839 cc Performance 1.6L Horsepower 1.6L: ~105-115 hp @ 6000 rpm Torque 1.6L: ~100-105 lb-ft @ 4000 rpm Performance 1.8L Horsepower 1.8L: ~125-130 hp @ 6000 rpm Torque 1.8L: ~115-120 lb-ft @ 4500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Engine Management Ignition System: Distributorless Ignition System (DIS) or Distributor-based system depending on market/spec. Emissions Control: Catalytic converter, EGR system, Oxygen sensors. 🔧 Transmission Standard Manual: 5-speed manual Optional Automatic: 4-speed automatic with lock-up torque converter Features Clutch Type: Dry single-plate clutch (manual transmission) Fluid Specifications Manual Transmission Fluid: API GL-4 SAE 75W-90 or SAE 80W-90 Automatic Transmission Fluid: Dexron III or equivalent 📐 Dimensions Exterior Body Styles: 3-door hatchback, 4-door sedan Wheelbase: ~2565 mm (~100.9 inches) Length Sedan: ~4395 mm (~173.0 inches) Length Hatchback: ~4065 mm (~160.0 inches) Width: ~1690 mm (~66.5 inches) Height: ~1370-1400 mm (~53.9-55.1 inches) Weights Curb Weight Est: ~1100-1250 kg (~2425-2755 lbs) depending on body style and engine Gross Vehicle Weight Rating Est: ~1550-1650 kg (~3417-3638 lbs) Tires Wheels Wheel Size: 14-inch or 15-inch alloy or steel wheels Tire Sizes Est: 185/70R14, 195/60R15 Bolt Pattern: 4x100 🛡️ Safety Features Ratings NHTSA Front Impact Rating Est: Likely 3 or 4 stars (typical for vehicles of this era without advanced safety features) Active Features ABS: Optional Anti-lock Braking System (ABS) available on some models. Passive Features Airbags: Driver's side airbag standard on most models from 1992 onwards in key markets; passenger airbag less common. Seatbelts: Three-point front seatbelts with pretensioners, three-point rear seatbelts (center lap belt may be two-point). Chassis Design: Crumple zones, reinforced safety cage. 💡 Technology Features Infotainment Audio System: Factory AM/FM radio with cassette player, optional CD player. Basic speaker configurations. Dashboard Controls: Analog gauges for speedometer, tachometer, fuel, and temperature. Manual HVAC controls. Driver Assistance Cruise Control: Optional cruise control on higher trim levels. Connectivity Aux Input: N/A (Requires aftermarket adapter or head unit replacement) 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles (8,000 km) or 6 months, whichever comes first. Air Filter Replacement: Every 15,000 miles (24,000 km) or 12 months. Spark Plug Replacement: Every 30,000 miles (48,000 km) for standard spark plugs; platinum-tipped plugs may...