🏷️ Basic Information Identification Make: Mazda Model: 6 Year: 2002 Codes Chassis Code: GG Engine Code Primary: FS-DE (2.0L) Engine Code Optional: ZY-VE (2.3L) Transmission Code Primary: GF4A-EL (4-speed automatic) Transmission Code Optional: GZ5 (5-speed manual) 👋 Introduction Market Position Segment: Mid-size Sedan / Sport Sedan Target Audience: DIY enthusiasts, independent repair shops, fleet maintenance. Competitive Analysis Key Competitors 2002: Toyota Camry, Honda Accord, Nissan Altima, Ford Mondeo, Volkswagen Passat. Key Features Vehicle Highlights: Sporty handling, stylish design, reliable powertrains, spacious interior for its class. Manual Value Proposition: Provides in-depth technical knowledge and procedural guidance for maintaining and repairing the Mazda 6 of this era, empowering owners and technicians alike. 📋 Manual Details Coverage Areas Covered Regions: Global (primarily North America and Europe) Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, cylinder head, block assembly, pistons, crankshaft, camshafts, timing belt/chain, valves, lubrication system, cooling system. Engine Performance: Fuel system (injectors, pump, lines), ignition system, exhaust system, emission control systems (catalytic converter, O2 sensors). Transmission Mechanical: Manual transmission overhaul, automatic transmission overhaul (including valve body, clutch packs, torque converter), clutch system (for manual). Transmission Electronic: Transmission control module (TCM) diagnostics and operation, shift solenoid testing. Brakes: Hydraulic system, ABS system (including sensors, control module, hydraulic unit), brake pad replacement, rotor replacement, caliper service, brake fluid bleeding. Steering: Power steering system (pump, rack, lines), steering column, wheel alignment specifications. Suspension: Front and rear suspension components (struts, shocks, control arms, bushings), wheel bearings, sway bars. Electrical System: Battery, charging system (alternator, starter), lighting systems (headlights, taillights, interior), fuses, relays, wiring diagrams, body control module (BCM) basics. HVAC: Air conditioning system (compressor, refrigerant, condenser, evaporator), heating system, climate control module, cabin air filter replacement. Body And Interior: Body panel removal and installation, door mechanisms, seat removal, trim panel replacement, glass replacement. Diagnostics: On-Board Diagnostics (OBD-II) procedures, diagnostic trouble codes (DTCs) with descriptions and troubleshooting steps. Procedures Included Preventative Maintenance: Oil changes, filter replacements, fluid checks and changes, tire rotations, spark plug replacement, belt inspection/replacement. Troubleshooting: Diagnostic flowcharts for common drivability issues, electrical problems, and system failures. Component Replacement: Step-by-step instructions for replacing major and minor components across all systems. Special Tools: Identification and usage of specialized tools required for specific repair procedures. Torque Specifications: Detailed torque values for all fasteners throughout the vehicle. Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds, advanced diagnostics). 📊 Manual Specifications File Format Format Details: Searchable PDF with high-resolution diagrams and text. Print Quality Printability: Printable pages for easy workshop use. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Displacement Primary: 2.0 Liters (1991 cc) Engine Type Primary: Inline-4 Cylinder, DOHC, 16-valve Engine Code Primary Details: FS-DE (Naturally Aspirated) Horsepower Primary: 134 hp @ 6000 rpm (US spec) Torque Primary: 135 lb-ft @ 4000 rpm (US spec) Optional Engine Engine Displacement Optional: 2.3 Liters (2261 cc) Engine Type Optional: Inline-4 Cylinder, DOHC, 16-valve Engine Code Optional Details: ZY-VE (Naturally Aspirated) Horsepower Optional: 160 hp @ 6000 rpm (US spec) Torque Optional: 155 lb-ft @ 4000 rpm (US spec) Fuel System Fuel Type: Unleaded Gasoline Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Octane Rating: 87 Octane (Recommended for 2.0L), 87 Octane (Recommended for 2.3L) 🔧 Transmission Standard Standard Transmission: 5-speed Manual (GZ5) Optional Optional Transmission: 4-speed Automatic (GF4A-EL) Features Automatic Transmission Features: Electronically controlled, lock-up torque converter. Manual Transmission Clutch: Hydraulically actuated, single dry plate clutch. Fluid Specifications Automatic Transmission Fluid Type: Mazda ATF-MV or equivalent (e.g., Dexron III compatible) Manual Transmission Fluid Type: API GL-4, SAE 75W-90 Gear Oil 📐 Dimensions Exterior Length: 186.8 inches (4745 mm) Width: 70.1 inches (1780 mm) Height: 57.1 inches (1450 mm) Wheelbase: 105.3 inches (2675 mm) Front Track: 60.6 inches (1540 mm) Rear Track: 60.0 inches (1525 mm) Interior Front Headroom: 38.5 inches (978 mm) Rear Headroom: 37.0 inches (940 mm) Front Legroom: 42.3 inches (1074 mm) Rear Legroom: 35.3 inches (897 mm) Cargo Trunk Volume: 14.7 cu ft (416 L) Weights Curb Weight Base Model: 3148 lbs (1428 kg) Gross Vehicle Weight Rating: 4410 lbs (2000 kg) (approximate) 🛡️ Safety Features Ratings NHTSA Front Impact Driver 2002: 5-Star NHTSA Front Impact Passenger 2002: 5-Star IIHS Frontal Offset Score: Good (for original models tested) Active Features ABS: Standard on all models Traction Control: Optional on some trims Passive Features Airbags Front: Driver and Passenger Frontal Airbags (Standard) Airbags Side: Optional Front Side-Impact Airbags Seatbelts: 3-point front and rear seatbelts with pretensioners and load limiters. 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player, optional premium audio with subwoofer and amplifier. Up to 6 speakers. Climate Control: Manual or...