Mazda CX5 2012-2015 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mazda Model: CX-5 Model Generation: KE (First Generation) Applicable Years: 2012, 2013, 2014, 2015 Codes Chassis Code: KE 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV Key Competitors: Honda CR-V, Toyota RAV4, Nissan Rogue, Ford Escape, Subaru Forester. Target Demographic: Young families, active individuals, those seeking a stylish and practical SUV. Competitive Analysis Cx5 Strengths: Sporty handling (Mazda's 'Zoom-Zoom' philosophy), upscale interior design for its class, good fuel economy, Skyactiv technology integration. Key Features Platform: Mazda's proprietary Skyactiv platform. Technology Focus: Emphasis on driving dynamics and fuel efficiency through Skyactiv technologies. 📋 Manual Details Coverage Areas Primary Coverage: Mechanical, Electrical, Bodywork, Maintenance, Diagnostics, Troubleshooting, Repair Secondary Coverage: Specifications, Schematics, Wiring Diagrams, Torque Values, Special Tools Page Count Estimated Page Count: Thousands (comprehensive workshop manual) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, block assembly, pistons, crankshaft, camshafts, timing system, valve train, lubrication system, cooling system, fuel injection system (including specific injector details), exhaust system components. Engine Management: ECU diagnostics, sensor functions (e.g., MAF, MAP, O2, Crankshaft Position), ignition system (coil-on-plug, spark plug specifications), emission control systems (EGR, EVAP). Transmission Manual: Clutch operation, gearbox disassembly and assembly, gear shift mechanisms, internal component specifications, fluid types and capacities, troubleshooting. Transmission Automatic: ATF type (e.g., Mazda ATF-FZ), torque converter operation, valve body diagnostics, transmission control module (TCM) integration, shift solenoid testing, complete teardown and reassembly procedures. Drivetrain: Front-wheel drive (FWD) and all-wheel drive (AWD) systems, transfer case, drive shafts, CV joints, differential units, axle shafts, hub bearing replacement. Suspension: Front McPherson strut, rear multi-link suspension. Strut and shock absorber replacement, spring inspection, control arm bushings, stabilizer bars, wheel bearing service, alignment specifications. Steering: Electric Power Steering (EPS) system diagnosis and repair, steering column, tie rod ends, power steering fluid (if applicable), steering angle sensor calibration. Brakes: Front ventilated discs, rear solid discs. ABS (Anti-lock Braking System) diagnosis, EBD (Electronic Brakeforce Distribution), brake pad and rotor replacement, brake fluid specifications (DOT 3/4), caliper service, parking brake adjustment. Body And Frame: Body panel repair, door mechanisms, hinges, locks, glass replacement, weatherstripping, underbody coating, rust prevention, structural components. Electrical System: Battery specifications, charging system (alternator, regulator), starter motor, lighting systems (headlights, taillights, interior), fuse box diagrams, relay locations, power distribution. HVAC: Air conditioning system (compressor, condenser, evaporator), refrigerant type (R134a), blower motor, cabin air filter replacement, climate control unit diagnostics, heater core service. Infotainment And Comfort: Audio system troubleshooting, navigation system basics, power windows, power seats, remote keyless entry, immobilizer system. Safety Systems: Airbag system (SRS) diagnosis and replacement, seat belt pre-tensioners, ABS, traction control (TCS), dynamic stability control (DSC) component testing. Procedures Included Routine Maintenance: Oil change intervals and procedures, filter replacement (oil, air, cabin), tire rotation and pressure checks, fluid level checks and top-offs, spark plug replacement, brake system checks. Component Repair: Detailed step-by-step instructions for replacing major components like engine mounts, exhaust manifolds, fuel pumps, radiators, alternators, starters, brake calipers, suspension arms, door handles, mirrors. Diagnostics Troubleshooting: Symptom-based troubleshooting guides, diagnostic trouble code (DTC) interpretations, testing procedures for sensors, actuators, and control modules, wiring diagrams for pinpoint testing. Special Procedures: Engine timing belt/chain replacement (if applicable, though CX-5 uses chain), transmission fluid flush/drain and fill, brake bleeding procedures (including specific ABS bleeding), wheel alignment verification, HVAC system evacuation and recharge. Body Repair: Panel alignment, door lock actuator replacement, window regulator repair, bumper cover installation, headlight/taillight assembly replacement. Technical Depth Depth: Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic flowcharts and electrical schematics. Target Audience: Professional mechanics, experienced DIY enthusiasts, automotive technicians. 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable text content for quick information retrieval. Print Quality Print Quality: High-resolution, suitable for printing individual pages or sections. Binding Type Binding Type: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Code Gasoline: PE-VPS (2.0L Skyactiv-G), PY-VPS (2.5L Skyactiv-G) Displacement 2.0L: 1998 cc (122 cubic inches) Displacement 2.5L: 2488 cc (152 cubic inches) Performance 2.0L Horsepower: Approx. 155 hp @ 6000 rpm Torque: Approx. 148 lb-ft @ 4000 rpm Performance 2.5L Horsepower: Approx. 184 hp @ 5700 rpm Torque: Approx. 185 lb-ft @ 3250 rpm Fuel System Fuel Delivery: Electronic Direct Injection (DI) - Skyactiv-G technology Fuel Type: Unleaded gasoline (87 octane recommended, higher octane may provide slight benefit) Engine Design Configuration: Inline 4-cylinder (I4) Valve Train: DOHC (Dual Overhead Camshafts), 4 valves per cylinder, Variable Valve Timing (VVT). Compression Ratio 2.0L: 13.0:1 Compression Ratio 2.5L: 13.0:1 Engine Management System: Bosch Motronic or similar ECU with extensive sensor inputs. 🔧 Transmission Standard Transmission Type 2.0L: 6-speed SKYACTIV-DRIVE Automatic Transmission (FWD) Transmission Type 2.5L: 6-speed SKYACTIV-DRIVE Automatic Transmission (Available FWD/AWD) Optional Transmission Type Manual: 6-speed...

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Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Model Generation:

KE (First Generation)

Applicable Years:

2012, 2013, 2014, 2015

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Compact Crossover SUV

Key Competitors:

Honda CR-V, Toyota RAV4, Nissan Rogue, Ford Escape, Subaru Forester.

Target Demographic:

Young families, active individuals, those seeking a stylish and practical SUV.

Competitive Analysis

Cx5 Strengths:

Sporty handling (Mazda's 'Zoom-Zoom' philosophy), upscale interior design for its class, good fuel economy, Skyactiv technology integration.

Key Features

Platform:

Mazda's proprietary Skyactiv platform.

Technology Focus:

Emphasis on driving dynamics and fuel efficiency through Skyactiv technologies.

📋 Manual Details

Coverage Areas

Primary Coverage:

Mechanical, Electrical, Bodywork, Maintenance, Diagnostics, Troubleshooting, Repair

Secondary Coverage:

Specifications, Schematics, Wiring Diagrams, Torque Values, Special Tools

Page Count

Estimated Page Count:

Thousands (comprehensive workshop manual)

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine overhaul, cylinder head, block assembly, pistons, crankshaft, camshafts, timing system, valve train, lubrication system, cooling system, fuel injection system (including specific injector details), exhaust system components.

Engine Management:

ECU diagnostics, sensor functions (e.g., MAF, MAP, O2, Crankshaft Position), ignition system (coil-on-plug, spark plug specifications), emission control systems (EGR, EVAP).

Transmission Manual:

Clutch operation, gearbox disassembly and assembly, gear shift mechanisms, internal component specifications, fluid types and capacities, troubleshooting.

Transmission Automatic:

ATF type (e.g., Mazda ATF-FZ), torque converter operation, valve body diagnostics, transmission control module (TCM) integration, shift solenoid testing, complete teardown and reassembly procedures.

Drivetrain:

Front-wheel drive (FWD) and all-wheel drive (AWD) systems, transfer case, drive shafts, CV joints, differential units, axle shafts, hub bearing replacement.

Suspension:

Front McPherson strut, rear multi-link suspension. Strut and shock absorber replacement, spring inspection, control arm bushings, stabilizer bars, wheel bearing service, alignment specifications.

Steering:

Electric Power Steering (EPS) system diagnosis and repair, steering column, tie rod ends, power steering fluid (if applicable), steering angle sensor calibration.

Brakes:

Front ventilated discs, rear solid discs. ABS (Anti-lock Braking System) diagnosis, EBD (Electronic Brakeforce Distribution), brake pad and rotor replacement, brake fluid specifications (DOT 3/4), caliper service, parking brake adjustment.

Body And Frame:

Body panel repair, door mechanisms, hinges, locks, glass replacement, weatherstripping, underbody coating, rust prevention, structural components.

Electrical System:

Battery specifications, charging system (alternator, regulator), starter motor, lighting systems (headlights, taillights, interior), fuse box diagrams, relay locations, power distribution.

HVAC:

Air conditioning system (compressor, condenser, evaporator), refrigerant type (R134a), blower motor, cabin air filter replacement, climate control unit diagnostics, heater core service.

Infotainment And Comfort:

Audio system troubleshooting, navigation system basics, power windows, power seats, remote keyless entry, immobilizer system.

Safety Systems:

Airbag system (SRS) diagnosis and replacement, seat belt pre-tensioners, ABS, traction control (TCS), dynamic stability control (DSC) component testing.

Procedures Included

Routine Maintenance:

Oil change intervals and procedures, filter replacement (oil, air, cabin), tire rotation and pressure checks, fluid level checks and top-offs, spark plug replacement, brake system checks.

Component Repair:

Detailed step-by-step instructions for replacing major components like engine mounts, exhaust manifolds, fuel pumps, radiators, alternators, starters, brake calipers, suspension arms, door handles, mirrors.

Diagnostics Troubleshooting:

Symptom-based troubleshooting guides, diagnostic trouble code (DTC) interpretations, testing procedures for sensors, actuators, and control modules, wiring diagrams for pinpoint testing.

Special Procedures:

Engine timing belt/chain replacement (if applicable, though CX-5 uses chain), transmission fluid flush/drain and fill, brake bleeding procedures (including specific ABS bleeding), wheel alignment verification, HVAC system evacuation and recharge.

Body Repair:

Panel alignment, door lock actuator replacement, window regulator repair, bumper cover installation, headlight/taillight assembly replacement.

Technical Depth

Depth:

Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic flowcharts and electrical schematics.

Target Audience:

Professional mechanics, experienced DIY enthusiasts, automotive technicians.

📊 Manual Specifications

File Format

File Format:

Searchability:

Searchable text content for quick information retrieval.

Print Quality

Print Quality:

High-resolution, suitable for printing individual pages or sections.

Binding Type

Binding Type:

N/A (Digital PDF Download)

Paper Type

Paper Type:

N/A (Digital PDF Download)

⚙️ Engine Specifications

Primary Engine

Engine Code Gasoline:

PE-VPS (2.0L Skyactiv-G), PY-VPS (2.5L Skyactiv-G)

Displacement 2.0L:

1998 cc (122 cubic inches)

Displacement 2.5L:

2488 cc (152 cubic inches)

Performance 2.0L

Horsepower:

Approx. 155 hp @ 6000 rpm

Torque:

Approx. 148 lb-ft @ 4000 rpm

Performance 2.5L

Horsepower:

Approx. 184 hp @ 5700 rpm

Torque:

Approx. 185 lb-ft @ 3250 rpm

Fuel System

Fuel Delivery:

Electronic Direct Injection (DI) - Skyactiv-G technology

Fuel Type:

Unleaded gasoline (87 octane recommended, higher octane may provide slight benefit)

Engine Design

Configuration:

Inline 4-cylinder (I4)

Valve Train:

DOHC (Dual Overhead Camshafts), 4 valves per cylinder, Variable Valve Timing (VVT).

Compression Ratio 2.0L:

13.0:1

Compression Ratio 2.5L:

13.0:1

Engine Management System:

Bosch Motronic or similar ECU with extensive sensor inputs.

🔧 Transmission

Standard

Transmission Type 2.0L:

6-speed SKYACTIV-DRIVE Automatic Transmission (FWD)

Transmission Type 2.5L:

6-speed SKYACTIV-DRIVE Automatic Transmission (Available FWD/AWD)

Optional

Transmission Type Manual:

6-speed Manual Transmission (Limited availability, primarily on lower trims and specific markets)

Features

Auto Shift Down:

Advanced torque converter lock-up for direct drive feel and efficiency.

Transmission Fluid:

Mazda ATF-FZ (or equivalent) for SKYACTIV-DRIVE transmissions.

AWD System:

Active Torque Split AWD system with electronic control.

📐 Dimensions

Exterior

Length:

Approx. 171.7 - 172.8 inches (depending on model year/trim)

Width:

Approx. 72.0 - 72.4 inches

Height:

Approx. 65.2 inches

Wheelbase:

Approx. 106.3 inches

Ground Clearance:

Approx. 8.5 inches

Cargo

Cargo Volume Behind Rear Seats:

Approx. 34.1 - 35.4 cubic feet

Cargo Volume With Rear Seats Folded:

Approx. 65.4 cubic feet

Weights

Curb Weight FWD:

Approx. 3370 - 3480 lbs

Curb Weight AWD:

Approx. 3550 - 3680 lbs

Towing Capacity:

Typically not rated for towing in North America, or limited to approx. 1500-2000 lbs with optional towing package in other markets.

Wheels And Tires

Wheelbase:

106.3 inches

Bolt Pattern:

5x114.3 mm (5x4.5 inches)

Wheel Size:

17-inch or 19-inch alloy wheels

Tire Sizes:

225/65R17, 225/55R19 (common fitments)

🛡️ Safety Features

Ratings

NHTSA Overall Rating:

5-Star (for most configurations)

IIHS Top Safety Pick:

Yes (Top Safety Pick or Top Safety Pick+ for many years/configurations)

Active Features

Standard Anti-lock Braking System

Standard Dynamic Stability Control (DSC) and Traction Control System (TCS).

Electronic Brakeforce Distribution

Hill Start Assist:

Standard (HLA)

Blind Spot Monitoring:

Available (BSM) on higher trims.

Rear Cross Traffic Alert:

Available (RCTA) often paired with BSM.

Smart City Brake Support:

Available (SCBS) - Automatic emergency braking system at lower speeds.

Passive Features

Airbags:

Front airbags, front side-impact airbags, side-curtain airbags (front and rear).

Seat Belts:

3-point seat belts with pretensioners and load limiters.

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system.

💡 Technology Features

Infotainment

Display:

Central 5.8-inch or 7-inch touchscreen display (depending on trim/year).

Control:

MAZDA CONNECT infotainment system with Commander control knob and steering wheel controls.

Audio Options:

Bose premium audio system available on higher trims.

Navigation:

Optional factory navigation system.

Driver Assistance

Adaptive Cruise Control:

Available (MRCC - Mazda Radar Cruise Control) on later models within this range.

Lane Departure Warning:

Available (LDW) on higher trims.

High Beam Control:

Available (HBC) - Automatic high beam switching.

Connectivity

Bluetooth:

Standard Bluetooth for hands-free calling and audio streaming.

Usb Aux:

USB and auxiliary audio input ports.

Backup Camera:

Standard on most models or optional.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first (refer to owner's manual for specific conditions).

Air Filter Replacement:

Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on driving conditions.

Cabin Filter Replacement:

Every 15,000 - 30,000 miles (24,000 - 48,000 km) or annually.

Spark Plug Replacement:

Every 75,000 - 100,000 miles (120,000 - 160,000 km) for iridium-tipped plugs.

Transmission Fluid Service:

Recommended at 30,000 - 60,000 miles (48,000 - 96,000 km), especially for severe service. Check manual for specifics on SKYACTIV-DRIVE fluid changes.

Fluid Specifications

Engine Oil:

0W-20 Synthetic (API SN or ILSAC GF-5 compliant)

Engine Oil Capacity:

Approx. 4.7 US quarts (4.4 liters) for 2.0L, 5.0 US quarts (4.7 liters) for 2.5L with filter change.

Coolant:

Mazda Genuine Super Long Life Coolant (FL22 or equivalent blue coolant)

Brake Fluid:

DOT 3 or DOT 4

Power Steering Fluid:

Not applicable for Electric Power Steering (EPS) systems.

Known Issues

Minor Electrical:

Occasional reports of minor electrical gremlins, such as infotainment system glitches or battery drain issues. Often resolved with software updates or parasitic draw checks.

Engine Oil Consumption:

Some early models, particularly the 2.5L, experienced higher-than-average oil consumption. This could be due to piston ring design. Regular oil level checks are crucial. Service bulletins may exist for specific VIN ranges.

I-Stop System:

Mazda's idle-stop system (i-stop) can sometimes exhibit minor issues or preferences for battery health. The manual will detail diagnostic procedures for this system.

Rust And Corrosion:

As with many vehicles, underbody corrosion in areas with harsh winters can be a concern. The manual provides guidance on underbody protection and rust inspection.

Door Seal Wear:

Some owners report premature wear on door seals, potentially leading to wind noise. The manual covers seal replacement procedures.

📚 Vehicle History

Brand Heritage

Mazda Philosophy:

Founded in 1920, Mazda has a history of innovation, particularly with rotary engines and its 'Zoom-Zoom' driving dynamics philosophy.

Model Evolution

Cx5 Introduction:

The CX-5 was introduced globally in late 2011/early 2012 as Mazda's first production vehicle featuring the full suite of Skyactiv technologies.

First Generation Design:

The KE generation introduced Mazda's 'Kodo – Soul of Motion' design language, which emphasized fluid lines and a dynamic, athletic stance.

Key Skyactiv Features:

Skyactiv-G engines (high compression, direct injection), Skyactiv-Body (lightweight yet strong), Skyactiv-Chassis (responsive handling), Skyactiv-Drive transmission (combines efficiency of CVT with direct feel of auto).

Production

Manufacturing Locations:

Primarily manufactured in Japan (Hiroshima) and later in other global plants (e.g., Hofu, Japan; Malaysia; Russia; China).

Production Years Ke Generation:

2012 - 2017 (with a facelift in 2014).

🏆 Awards & Recognition

Recognitions

IIHS Awards:

Frequently awarded IIHS Top Safety Pick or Top Safety Pick+ for its strong safety performance.

Consumer Reports:

Consistently ranked well by Consumer Reports for predicted reliability and owner satisfaction in its segment.

Automotive Journalism:

Received praise from automotive critics for its driving dynamics, upscale interior, and fuel-efficient Skyactiv technology.

Certifications

Federal Certification:

Complies with all applicable Federal Motor Vehicle Safety Standards (FMVSS).