Mazda CX5 2012 2013 2014 2015 Workshop Service Manual
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The compact crossover SUV, first introduced in 2012 as part of the KE Series, is celebrated for its striking KODO Design and the efficiency and responsiveness of its TECHNOLOGY. Representing a commitment to engaging driving dynamics and a premium feel for its segment, the CX-5 offers a compelling blend of performance, comfort, and versatility. Available with a range of petrol and diesel engines, including the 2.0L, 2.5L, and 2.2L, and offered in both Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) configurations, this vehicle caters to diverse driving needs and preferences. Its engineering quality and reliability have earned it consistent recognition, including multiple safety accolades from organizations like the IIHS. This comprehensive Workshop Service Manual provides detailed information for the repair, diagnostics, and maintenance of the CX-5, covering model years 2012 through 2015. Within its extensive 7296 pages, owners and technicians will find step-by-step instructions for all major systems, including engine mechanicals and electronics, transmissions (automatic and manual), drivetrain components, suspension, steering, brakes, and the electrical system. The manual also details procedures for body and interior repairs, climate control, and safety systems, alongside essential maintenance schedules, troubleshooting guides, wiring diagrams, and torque specifications, ensuring thorough understanding and effective upkeep of the vehicle. 🏷️ Basic Information Identification Make: Mazda Model: CX-5 Model Designation: KE Series Generation: First Generation Codes Chassis Codes: KE1FW, KE2FW, KE2AW, KEEFW, KEFY, KE5AW, KE5FW 👋 Introduction Market Position Segment: Compact Crossover SUV Brand Philosophy: Mazda's 'Zoom-Zoom' driving dynamics and SKYACTIV Technology focus Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, Subaru Forester Key Features Design Language: KODO Design – Soul of Motion Powertrain Technology: SKYACTIV TECHNOLOGY Driving Dynamics: Excellent handling and ride comfort for its class Interior Quality: Premium feel and materials for the segment 📋 Manual Details Coverage Areas Model Years Covered: 2012, 2013, 2014, 2015 Engine Variants Covered: All petrol and diesel variants for the specified years Drivetrain Variants Covered: Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) Page Count Total Pages: 7296 Manual Type Type: Workshop Service Manual Purpose: Repair, Diagnostics, Maintenance, Troubleshooting Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, component repair, timing system, cooling system, lubrication system Engine Management Electronic: Fuel injection, ignition system, emissions control, sensors, actuators, ECU diagnostics and programming Transmission Manual: Clutch system, gearbox overhaul, component replacement, shift mechanism Transmission Automatic: Automatic transmission (e.g., Skyactiv-Drive) diagnosis, repair, fluid service, valve body, torque converter Drivetrain AWD: Front differential, rear differential, power take-off unit (PTU), driveshafts, propeller shaft Suspension: Front suspension (struts, control arms), rear suspension (multi-link), springs, dampers, bushings, alignment specifications Steering: Electric Power Assisted Steering (EPAS) system, steering column, rack and pinion, power steering fluid Brakes: Front and rear brake systems, ABS, EBD, DSC (Dynamic Stability Control), brake fluid specifications, rotor and pad replacement, caliper service Electrical System: Battery, charging system, starter motor, lighting, wipers, horns, power windows, central locking Body And Interior: Body panel removal and installation, interior trim, seats, HVAC system, door mechanisms, glass replacement Climate Control: Air conditioning system diagnosis and repair, refrigerant, compressor, evaporator, condenser Safety Systems: Airbag system diagnosis and repair, seatbelt mechanisms, SRS module Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake, transmission), filter replacements, spark plug replacement, belt inspection/replacement Troubleshooting: Diagnostic trouble codes (DTCs) explanation, symptom-based troubleshooting guides, electrical circuit diagrams Repair: Step-by-step repair instructions for all major components and systems Diagnostics: Detailed diagnostic procedures for engine, transmission, ABS, airbags, and other electronic modules Component Replacement: Specific instructions for replacing parts like alternators, starters, fuel pumps, sensors, etc. Wheel Alignment And Balancing: Alignment angles, specifications, and procedures; wheel balancing procedures Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full component rebuilds and advanced diagnostics Diagnostic Tools: Details on required diagnostic scan tools and procedures Wiring Diagrams: Extensive electrical wiring diagrams for all systems Torque Specifications: Precise torque values for all fasteners and critical components 📊 Manual Specifications File Format Format: PDF Searchability: Typically searchable text within the PDF for easy navigation Print Quality Quality: High-resolution, suitable for printing individual pages or sections Binding Type Binding: Not applicable (digital download) Paper Type Paper: Not applicable (digital download) ⚙️ Engine Specifications Primary Engine Engine Code Petrol Usdm: PE-VPS (2.5L Skyactiv-G) Engine Code Petrol Other Markets: PY-VPS (2.0L Skyactiv-G) Engine Code Diesel Other Markets: SH-VPTS (2.2L Skyactiv-D) Performance 2.5L Petrol Horsepower: Approx. 184 hp @ 5700 rpm 2.5L Petrol Torque: Approx. 185 lb-ft @ 3250 rpm 2.0L Petrol Horsepower: Approx. 155 hp @ 6000 rpm 2.0L Petrol Torque: Approx. 150 lb-ft @ 4000 rpm 2.2L Diesel Horsepower: Approx. 173 hp @ 4500 rpm 2.2L Diesel Torque: Approx. 310 lb-ft @ 2000 rpm Fuel System Injection Type Petrol: Direct Injection (DI) Compression Ratio Petrol: 13.0:1 (Skyactiv-G) Fuel Type: Unleaded Petrol (91 RON recommended for 2.5L), Diesel Fuel (ULSD) 🔧 Transmission Standard...
The compact crossover SUV, first introduced in 2012 as part of the KE Series, is celebrated for its striking KODO Design and the efficiency and responsiveness of its TECHNOLOGY. Representing a commitment to engaging driving dynamics and a premium feel for its segment, the CX-5 offers a compelling blend of performance, comfort, and versatility. Available with a range of petrol and diesel engines, including the 2.0L, 2.5L, and 2.2L, and offered in both Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) configurations, this vehicle caters to diverse driving needs and preferences. Its engineering quality and reliability have earned it consistent recognition, including multiple safety accolades from organizations like the IIHS.
This comprehensive Workshop Service Manual provides detailed information for the repair, diagnostics, and maintenance of the CX-5, covering model years 2012 through 2015. Within its extensive 7296 pages, owners and technicians will find step-by-step instructions for all major systems, including engine mechanicals and electronics, transmissions (automatic and manual), drivetrain components, suspension, steering, brakes, and the electrical system. The manual also details procedures for body and interior repairs, climate control, and safety systems, alongside essential maintenance schedules, troubleshooting guides, wiring diagrams, and torque specifications, ensuring thorough understanding and effective upkeep of the vehicle.
🏷️ Basic Information
Identification
Make:
Mazda
Model:
CX-5
Model Designation:
KE Series
Generation:
First Generation
Codes
Chassis Codes:
KE1FW, KE2FW, KE2AW, KEEFW, KEFY, KE5AW, KE5FW
👋 Introduction
Market Position
Segment:
Compact Crossover SUV
Brand Philosophy:
Mazda's 'Zoom-Zoom' driving dynamics and SKYACTIV Technology focus
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, Subaru Forester
Key Features
Design Language:
KODO Design – Soul of Motion
Powertrain Technology:
SKYACTIV TECHNOLOGY
Driving Dynamics:
Excellent handling and ride comfort for its class
Interior Quality:
Premium feel and materials for the segment
📋 Manual Details
Coverage Areas
Model Years Covered:
2012, 2013, 2014, 2015
Engine Variants Covered:
All petrol and diesel variants for the specified years
Step-by-step repair instructions for all major components and systems
Diagnostics:
Detailed diagnostic procedures for engine, transmission, ABS, airbags, and other electronic modules
Component Replacement:
Specific instructions for replacing parts like alternators, starters, fuel pumps, sensors, etc.
Wheel Alignment And Balancing:
Alignment angles, specifications, and procedures; wheel balancing procedures
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to full component rebuilds and advanced diagnostics
Diagnostic Tools:
Details on required diagnostic scan tools and procedures
Wiring Diagrams:
Extensive electrical wiring diagrams for all systems
Torque Specifications:
Precise torque values for all fasteners and critical components
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Typically searchable text within the PDF for easy navigation
Print Quality
Quality:
High-resolution, suitable for printing individual pages or sections
Binding Type
Binding:
Not applicable (digital download)
Paper Type
Paper:
Not applicable (digital download)
⚙️ Engine Specifications
Primary Engine
Engine Code Petrol Usdm:
PE-VPS (2.5L Skyactiv-G)
Engine Code Petrol Other Markets:
PY-VPS (2.0L Skyactiv-G)
Engine Code Diesel Other Markets:
SH-VPTS (2.2L Skyactiv-D)
Performance
2.5L Petrol Horsepower:
Approx. 184 hp @ 5700 rpm
2.5L Petrol Torque:
Approx. 185 lb-ft @ 3250 rpm
2.0L Petrol Horsepower:
Approx. 155 hp @ 6000 rpm
2.0L Petrol Torque:
Approx. 150 lb-ft @ 4000 rpm
2.2L Diesel Horsepower:
Approx. 173 hp @ 4500 rpm
2.2L Diesel Torque:
Approx. 310 lb-ft @ 2000 rpm
Fuel System
Injection Type Petrol:
Direct Injection (DI)
Compression Ratio Petrol:
13.0:1 (Skyactiv-G)
Fuel Type:
Unleaded Petrol (91 RON recommended for 2.5L), Diesel Fuel (ULSD)
🔧 Transmission
Standard
Type Petrol Models:
6-speed SKYACTIV-DRIVE Automatic Transmission
Optional
Type Petrol Models Manual:
6-speed SKYACTIV-MT Manual Transmission (typically on lower trims/specific markets)
Features
Automatic Features:
Lock-up clutch, sport mode, manual mode with paddle shifters (on some trims)
Fluid Type
Automatic Transmission Fluid:
Mazda Genuine ATF-FZ (or equivalent)
Fluid Capacity
Automatic Transmission Fluid Capacity Approx:
3.7 - 4.1 Liters (drain and fill)
📐 Dimensions
Exterior
Length:
Approx. 4540 mm (178.7 in)
Width:
Approx. 1840 mm (72.4 in)
Height:
Approx. 1670 mm (65.7 in)
Wheelbase:
Approx. 2700 mm (106.3 in)
Ground Clearance:
Approx. 210 mm (8.3 in)
Cargo
Cargo Volume Seats Up:
Approx. 505 Liters (17.8 cu ft)
Cargo Volume Seats Down:
Approx. 1565 Liters (55.3 cu ft)
Weights
Curb Weight Approx:
1510 - 1660 kg (3329 - 3660 lbs), varies by drivetrain and trim
Towing Capacity Unbraked:
Typically 750 kg (1653 lbs)
Towing Capacity Braked:
Typically 1500 kg (3307 lbs)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
5-Star (for models tested)
IIHS Top Safety Pick:
Yes (for models tested, often 'Good' ratings across categories)
Active Features
Electronic Stability Control:
Standard (DSC - Dynamic Stability Control, TSC - Traction Control System)
Anti-Lock Brakes:
Standard (ABS)
Electronic Brakeforce Distribution:
Standard (EBD)
Brake Assist:
Standard
Advanced Driver Assistance Systems Adas:
Optional/Available (e.g., Blind Spot Monitoring (BSM), Rear Cross Traffic Alert (RCTA), Smart City Brake Support (SCBS), Lane Departure Warning System (LDWS) on higher trims)
Passive Features
Airbags:
Front airbags, side-impact airbags, curtain airbags (standard on most models)
Seatbelts:
3-point front and rear seatbelts with pretensioners and load limiters
Child Seat Anchors:
LATCH/ISOFIX system
💡 Technology Features
Infotainment
System Name:
Mazda Connect (introduced in later models of this generation, typically from 2014/2015 onwards, replacing earlier MZD Connect)
Display Size:
Typically 7-inch touchscreen
Features Standard:
AM/FM/Satellite radio, USB/Auxiliary input, Bluetooth connectivity (audio and hands-free)
Features Optional:
Navigation system, HD Radio, Pandora, Stitcher, Aha streaming apps, voice command
Driver Assistance
Adaptive Cruise Control:
Not widely available on 2012-2015 models, introduced in the second generation.
Lane Departure Warning:
Available on higher trims (LDWS)
Blind Spot Monitoring:
Available on higher trims (BSM)
Smart City Brake Support:
Available on some models (SCBS)
Connectivity
Usb Ports:
Typically one or two USB ports
Bluetooth:
Standard for hands-free calling and audio streaming
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or 12 months, whichever comes first, depending on driving conditions (refer to manual for specifics).
Air Filter Replacement:
Recommended every 40,000 km (24,000 miles) or as needed based on conditions.
Cabin Air Filter Replacement:
Recommended every 20,000 km (12,000 miles) or annually.
Spark Plug Replacement Petrol:
Typically 100,000 km (60,000 miles) for standard spark plugs, longer for iridium-tipped.
Brake Fluid Replacement:
Recommended every 2 years or 40,000 km (24,000 miles).
Coolant Replacement:
Initial change at 10 years or 200,000 km (120,000 miles), then every 5 years or 100,000 km (60,000 miles).
SAE 0W-30 API CJ-4 / ACEA C1 or C3 (Mazda Genuine Diesel Oil 0W-30 recommended)
Engine Oil Capacity Diesel 2.2L:
Approx. 5.7 Liters (6.0 US Quarts)
Coolant Type:
Mazda Genuine Super Long Life Coolant (FL22) or equivalent antifreeze/coolant
Known Issues
Common Complaints Early Models:
Some reports of oil consumption in early 2.5L engines (often addressed with TSBs), potential for water pump seal leaks, occasional issues with power steering assist (EPAS).
Diesel Specific Issues:
In some regions, diesel particulate filter (DPF) clogging can occur with insufficient highway driving. AdBlue/DEF system issues on later diesel models if equipped.
Suspension Wear:
Like many vehicles, suspension components (bushings, ball joints) can wear over time, particularly in higher-mileage vehicles or those subjected to rough roads.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mazda Motor Corporation, Japan
Founding Year:
1920
Model Evolution
Cx-5 Introduction:
The CX-5 was Mazda's first production vehicle to fully integrate SKYACTIV TECHNOLOGY and feature the KODO design language. It debuted at the Geneva Motor Show in 2012.
Production
Production Start Year:
2012
Manufacturing Locations:
Primary manufacturing plant in Hofu, Yamaguchi, Japan. Assembly also conducted in other global locations.
🏆 Awards & Recognition
Recognitions
IIHS Awards:
Consistently recognized as a Top Safety Pick by the IIHS for its structural integrity and safety features.
Automotive Journalism Awards:
Received numerous awards from automotive publications and organizations for its design, driving dynamics, and value proposition.
Certifications
Emissions Standards:
Compliant with applicable emissions standards for its model years (e.g., EPA Tier 2 Bin 5 in the US).