Mazda Demio 2011-2013 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Mazda Model: Demio Model Code: DE Series Generation Code: Third Generation (DE) Codes Covered Years: 2011, 2012, 2013 👋 Introduction Market Position Vehicle Segment: Subcompact hatchback Target Audience: Economy-conscious buyers, city drivers, small families Competitive Analysis Key Competitors: Honda Fit, Toyota Yaris, Ford Fiesta, Volkswagen Polo, Nissan Note Key Features Design Philosophy: Nagare design philosophy, emphasizing fluid motion and aerodynamic efficiency Practicality: Versatile interior, 'Magic Seat' system (in some markets), excellent fuel efficiency Handling: Mazda's signature agile handling and responsive steering 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: PDF Download Completeness: Comprehensive service and repair instructions Page Count Page Count Estimate: Detailed, likely over 1000 pages (typical for comprehensive workshop manuals) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel system, ignition system, cooling system, exhaust system, engine management (ECU), lubrication system, emissions control Transmission Systems: Manual transmission, automatic transmission (including CVT if applicable), clutch system, driveline, axles, driveshafts Brake Systems: Brake system hydraulic, ABS, EBD, brake calipers, master cylinder, brake lines, parking brake Suspension And Steering: Front suspension, rear suspension, shock absorbers, springs, steering rack, power steering system, wheel alignment Electrical Systems: Battery, charging system, starting system, lighting system, instruments and gauges, wiring diagrams, fuse box, relays, body control module (BCM) Body And Chassis: Body panels, doors, windows, locks, exterior trim, interior trim, frame, chassis components HVAC System: Heating, ventilation, and air conditioning (HVAC) system, refrigerant circuits, components, diagnostics Safety Systems: Airbag system, seat belt pre-tensioners, SRS module Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation Repair Procedures: Engine overhauling, transmission rebuilds, suspension component replacement, brake system repairs, electrical component diagnosis and repair, bodywork and panel replacement Diagnostics And Troubleshooting: Fault code retrieval and interpretation, symptom-based diagnostics, component testing, wiring schematic analysis Special Tools And Equipment: Identification and usage of specialized tools required for specific repairs Torque Specifications: Detailed torque values for all critical fasteners Technical Depth Depth Of Coverage: Full mechanical and electrical diagnostics and repair, including component-level troubleshooting and rebuild procedures Diagnostic Capabilities: Advanced diagnostic procedures, including sensor data interpretation and actuactor testing 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely text-searchable for quick information retrieval Printability: Printable for offline use Print Quality Image Resolution: High-resolution images, diagrams, and schematics for clarity Binding Type Binding Method: Digital download, no physical binding Paper Type Paper Quality: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code: MZR 1.3L (3rd Gen DE, early models) or MZR 1.5L (3rd Gen DE, common globally) Engine Type: Inline 4-cylinder, DOHC, 16-valve Performance Displacement 1.3L: 1348 cc (82.3 cu in) Horsepower 1.3L: Approx. 94 PS (93 hp; 69 kW) at 6,000 rpm Torque 1.3L: Approx. 120 Nm (89 lb-ft) at 4,800 rpm Displacement 1.5L: 1498 cc (91.4 cu in) Horsepower 1.5L: Approx. 102-107 PS (101-106 hp; 75-79 kW) at 6,000 rpm (market dependent) Torque 1.5L: Approx. 135-138 Nm (100-102 lb-ft) at 4,000 rpm (market dependent) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) / Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded gasoline Emission Control: Catalytic converter, Oxygen sensors, EGR (may vary) 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission or CVT (Continuously Variable Transmission) depending on market and engine Features Transmission Fluid Spec Auto: Mazda ATF JWS3317 or equivalent (check specific model) Transmission Fluid Spec Manual: GL-4 SAE 75W-90 or equivalent (check specific model) 📐 Dimensions Exterior Length: Approx. 3,920 mm (154.3 in) Width: Approx. 1,690 mm (66.5 in) Height: Approx. 1,525-1,535 mm (60.0-60.4 in) Wheelbase: Approx. 2,490 mm (98.0 in) Weights Curb Weight Estimate: Approx. 1,000 - 1,100 kg (2,200 - 2,425 lbs) depending on configuration Gross Vehicle Weight Rating Gvwr Estimate: Typically around 1,500 kg (3,300 lbs) 🛡️ Safety Features Ratings Jncsa Safety Rating: Likely received good ratings in Japanese NCAP tests for its class Euro Ncap Safety Rating: 4-star Euro NCAP rating for some configurations Active Features Active Safety Features: Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist (BA) Passive Features Passive Safety Features: Front airbags, side airbags (optional/standard depending on trim), curtain airbags (optional/standard depending on trim), seatbelt pretensioners, ISOFIX child seat anchors 💡 Technology Features Infotainment Infotainment System: Base models may have a simple radio/CD player; higher trims might feature a basic color display with audio controls and optional Bluetooth connectivity. Connectivity Options: Auxiliary input, USB port (on some models), Bluetooth (optional) Driver Assistance Driver Assistance Features: Limited compared to modern vehicles; primarily ABS, EBD, BA. Optional features like parking sensors might have been available in certain markets. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or 12 months, whichever comes first (typical for modern Mazda, consult manual for exact)...
Heating, ventilation, and air conditioning (HVAC) system, refrigerant circuits, components, diagnostics
Safety Systems:
Airbag system, seat belt pre-tensioners, SRS module
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation
Repair Procedures:
Engine overhauling, transmission rebuilds, suspension component replacement, brake system repairs, electrical component diagnosis and repair, bodywork and panel replacement
4-speed Automatic Transmission or CVT (Continuously Variable Transmission) depending on market and engine
Features
Transmission Fluid Spec Auto:
Mazda ATF JWS3317 or equivalent (check specific model)
Transmission Fluid Spec Manual:
GL-4 SAE 75W-90 or equivalent (check specific model)
📐 Dimensions
Exterior
Length:
Approx. 3,920 mm (154.3 in)
Width:
Approx. 1,690 mm (66.5 in)
Height:
Approx. 1,525-1,535 mm (60.0-60.4 in)
Wheelbase:
Approx. 2,490 mm (98.0 in)
Weights
Curb Weight Estimate:
Approx. 1,000 - 1,100 kg (2,200 - 2,425 lbs) depending on configuration
Gross Vehicle Weight Rating Gvwr Estimate:
Typically around 1,500 kg (3,300 lbs)
🛡️ Safety Features
Ratings
Jncsa Safety Rating:
Likely received good ratings in Japanese NCAP tests for its class
Euro Ncap Safety Rating:
4-star Euro NCAP rating for some configurations
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist (BA)
Passive Features
Passive Safety Features:
Front airbags, side airbags (optional/standard depending on trim), curtain airbags (optional/standard depending on trim), seatbelt pretensioners, ISOFIX child seat anchors
💡 Technology Features
Infotainment
Infotainment System:
Base models may have a simple radio/CD player; higher trims might feature a basic color display with audio controls and optional Bluetooth connectivity.
Connectivity Options:
Auxiliary input, USB port (on some models), Bluetooth (optional)
Driver Assistance
Driver Assistance Features:
Limited compared to modern vehicles; primarily ABS, EBD, BA. Optional features like parking sensors might have been available in certain markets.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or 12 months, whichever comes first (typical for modern Mazda, consult manual for exact)
Air Filter Replacement:
Every 20,000 km (12,000 miles) or as needed based on driving conditions
Cabin Filter Replacement:
Every 15,000 km (9,000 miles) or 12 months
Spark Plug Replacement:
Every 100,000 km (60,000 miles) for standard plugs, or 160,000 km (100,000 miles) for iridium plugs
Fluid Specifications
Engine Oil Type:
API SN/SP, ILSAC GF-5/GF-6A, SAE 0W-20 (or 5W-30 depending on climate, check manual)
Engine Oil Capacity:
Approx. 3.7 Liters (3.9 US Quarts) with filter change for 1.3L/1.5L engines
Coolant Type:
Mazda Genuine Long Life Coolant (FL22) or equivalent silicate-free, OAT coolant (green or blue)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Issues 3Rd Gen:
Occasional reports of minor electrical gremlins, rear wheel bearing wear, and potential for rust on older models in harsh climates. Transmission issues are less common but not unheard of.
📚 Vehicle History
Brand Heritage
Mazda Heritage:
Mazda has a long history of producing reliable and fun-to-drive vehicles, with a focus on engineering and design innovation.
Model Evolution
Demio History:
The Demio (also known as Mazda2 in many international markets) was introduced in 1996 as a compact hatchback, evolving through several generations to meet market demands for efficiency and practicality.
Production
Production Years 3Rd Gen:
2007-2014
Manufacturing Locations:
Primarily Japan (e.g., Hofu Plant)
🏆 Awards & Recognition
Recognitions
Jci Award:
The Demio/Mazda2 has historically performed well in customer satisfaction surveys, often recognized for reliability and value.
Design Awards:
While specific awards for the 2011-2013 models are not widely publicized, the third-generation design was generally well-received for its modern aesthetic.