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Mazda Demio 2011-2013 Workshop Service Repair Manual

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The Mazda Demio DE Series, produced for the 2011, 2012, and 2013 model years, represents Mazda's commitment to delivering a practical and engaging subcompact hatchback. Designed with Mazda's "Zoom-Zoom" philosophy, it offers a balance of driving dynamics, fuel efficiency, and urban maneuverability, making it a strong contender against rivals like the Honda Fit and Toyota Yaris. Available with efficient gasoline engines, including 1.3L and 1.5L variants, and offering both manual and automatic transmissions, the Demio is engineered for economical everyday use while still providing a responsive driving experience. Its compact dimensions, with a wheelbase of approximately 2,450 mm, contribute to its agility in city environments, while its interior provides ample cargo space for its class. This comprehensive workshop service repair manual provides detailed information for the Mazda Demio DE Series. It covers a wide range of essential areas, including general maintenance, periodic lubrication, fluid changes, and component replacements. The manual offers step-by-step repair procedures, troubleshooting guides, and diagnostic information for all major systems, such as the powertrain, chassis, suspension, and electrical systems. With factory-level detail, including full-color illustrations and diagrams, this English-language resource is an indispensable tool for owners and technicians alike, enabling effective maintenance, repair, and servicing to ensure the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Mazda Model: Demio Generation: DE Series Model Years Covered: 2011, 2012, 2013 Codes Chassis Code: DE3FS, DE3AS, DE5FS, DEJFS (likely, depending on specific market and engine) 👋 Introduction Market Position Segment: Subcompact Hatchback Target Audience: Budget-conscious consumers seeking an economical and practical city car Competitive Analysis Key Competitors 2011-2013: Honda Fit, Toyota Yaris, Ford Fiesta, Hyundai i20, Kia Rio Key Features Design Philosophy: Mazda's 'Zoom-Zoom' philosophy emphasizing driving dynamics, even in a small car, combined with practicality and fuel efficiency. Manual Value Proposition: Comprehensive, factory-authorized repair and maintenance information, empowering owners and independent workshops to perform detailed servicing and repairs. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service Repair Secondary Coverage: General Maintenance, Troubleshooting, Diagnostics, Electrical Systems, Chassis, Body Page Count Estimated Page Count: Hundreds of pages (specific count not provided, but described as complete) Manual Type Type: Factory Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine Service/Repair, Transmission Service/Repair, Fuel System, Fuel Injection, Cooling System, Emission System, Engine Control System Chassis And Suspension: Brake System, Suspension, Steering, Differential/Drive, Axle Electrical And Body: Wiring Diagram, Electrical System, Heater/Air Conditioning, Chassis/Body, Restraint System, Interior Procedures Included Maintenance: General Maintenance, Periodic Lubrication, Fluid Changes, Filter Replacements Repair And Diagnostics: Step-by-step repair procedures, Troubleshooting, Component removal and installation, System diagnostics, Electrical system troubleshooting Technical Depth Depth: Complete factory-level detail, suitable for DIY and experienced mechanics, including disassembly and reassembly guidance 📊 Manual Specifications File Format Quality: Professional quality, full-color illustrations and diagrams Searchability: Likely searchable within the PDF reader Print Quality Printability: Printable without restriction, allowing for individual page or full manual printing Binding Type Binding: Digital Download (PDF) - User Printable Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Codes: ZJ-VE (1.3L), LF-DE (1.5L), MZR-CD (1.4L/1.6L Diesel - market dependent) Displacement 1.3L: 1298 cc Displacement 1.5L: 1498 cc Performance 1.3L Horsepower Approx: 90-95 PS (66-70 kW; 89-94 hp) Torque Approx: 115-120 Nm (85-89 lb-ft) Performance 1.5L Horsepower Approx: 105-115 PS (77-85 kW; 104-113 hp) Torque Approx: 140-150 Nm (103-111 lb-ft) Fuel System Injection Type: Electronic Fuel Injection (EFI), likely multi-point Fuel Type: Unleaded Gasoline (RON 91 or higher) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission (with or without Sport Mode) Features Manual Fluid Spec: API GL-4 SAE 75W-90 (typical, consult manual for exact specification) Automatic Fluid Spec: Mazda ATF JWS3309 / Toyota Type T-IV (typical, consult manual for exact specification) 📐 Dimensions Exterior Length: Approx. 3,900 - 3,950 mm (153.5 - 155.5 inches) Width: Approx. 1,690 mm (66.5 inches) Height: Approx. 1,530 - 1,545 mm (60.2 - 60.8 inches) Wheelbase: Approx. 2,450 mm (96.5 inches) Weights Curb Weight Approx: 970 - 1050 kg (2138 - 2315 lbs) Cargo Cargo Volume Seats Up: Approx. 250-300 liters (dependent on configuration and market) 🛡️ Safety Features Ratings Jncsa Rating: Likely achieved 4 or 5 stars for crash safety in Japan NCAP tests. Active Features Braking System: Front Ventilated Discs, Rear Drums (standard on most trims), Rear Discs on higher trims ABS: Standard Anti-lock Braking System Ebd: Standard Electronic Brake-force Distribution Passive Features Airbags: Front airbags (driver and passenger) standard, side and curtain airbags optional on higher trims. Seatbelts: Three-point seatbelts with pretensioners and load limiters 💡 Technology Features Infotainment Audio System: Base models typically feature a standard AM/FM/CD player with auxiliary input. Higher trims may offer MP3 compatibility and more speakers. Navigation: Optional factory navigation system available on some higher trim levels. Driver Assistance Cruise Control: Available on higher trim levels....
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Mazda Demio 2011-2013 Workshop Service Repair ManualMazda Demio 2011-2013 Workshop Service Repair ManualMazda Demio 2011-2013 Workshop Service Repair ManualMazda Demio 2011-2013 Workshop Service Repair Manual
The Mazda Demio DE Series, produced for the 2011, 2012, and 2013 model years, represents Mazda's commitment to delivering a practical and engaging subcompact hatchback. Designed with Mazda's "Zoom-Zoom" philosophy, it offers a balance of driving dynamics, fuel efficiency, and urban maneuverability, making it a strong contender against rivals like the Honda Fit and Toyota Yaris. Available with efficient gasoline engines, including 1.3L and 1.5L variants, and offering both manual and automatic transmissions, the Demio is engineered for economical everyday use while still providing a responsive driving experience. Its compact dimensions, with a wheelbase of approximately 2,450 mm, contribute to its agility in city environments, while its interior provides ample cargo space for its class. This comprehensive workshop service repair manual provides detailed information for the Mazda Demio DE Series. It covers a wide range of essential areas, including general maintenance, periodic lubrication, fluid changes, and component replacements. The manual offers step-by-step repair procedures, troubleshooting guides, and diagnostic information for all major systems, such as the powertrain, chassis, suspension, and electrical systems. With factory-level detail, including full-color illustrations and diagrams, this English-language resource is an indispensable tool for owners and technicians alike, enabling effective maintenance, repair, and servicing to ensure the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Mazda
Model:
Demio
Generation:
DE Series
Model Years Covered:
2011, 2012, 2013
Codes
Chassis Code:
DE3FS, DE3AS, DE5FS, DEJFS (likely, depending on specific market and engine)
👋 Introduction
Market Position
Segment:
Subcompact Hatchback
Target Audience:
Budget-conscious consumers seeking an economical and practical city car
Competitive Analysis
Key Competitors 2011-2013:
Honda Fit, Toyota Yaris, Ford Fiesta, Hyundai i20, Kia Rio
Key Features
Design Philosophy:
Mazda's 'Zoom-Zoom' philosophy emphasizing driving dynamics, even in a small car, combined with practicality and fuel efficiency.
Manual Value Proposition:
Comprehensive, factory-authorized repair and maintenance information, empowering owners and independent workshops to perform detailed servicing and repairs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service Repair
Secondary Coverage:
General Maintenance, Troubleshooting, Diagnostics, Electrical Systems, Chassis, Body
Page Count
Estimated Page Count:
Hundreds of pages (specific count not provided, but described as complete)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Service/Repair, Transmission Service/Repair, Fuel System, Fuel Injection, Cooling System, Emission System, Engine Control System
Chassis And Suspension:
Brake System, Suspension, Steering, Differential/Drive, Axle
Electrical And Body:
Wiring Diagram, Electrical System, Heater/Air Conditioning, Chassis/Body, Restraint System, Interior
Procedures Included
Maintenance:
General Maintenance, Periodic Lubrication, Fluid Changes, Filter Replacements
Repair And Diagnostics:
Step-by-step repair procedures, Troubleshooting, Component removal and installation, System diagnostics, Electrical system troubleshooting
Technical Depth
Depth:
Complete factory-level detail, suitable for DIY and experienced mechanics, including disassembly and reassembly guidance
📊 Manual Specifications
File Format
Quality:
Professional quality, full-color illustrations and diagrams
Searchability:
Likely searchable within the PDF reader
Print Quality
Printability:
Printable without restriction, allowing for individual page or full manual printing
Binding Type
Binding:
Digital Download (PDF) - User Printable
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Codes:
ZJ-VE (1.3L), LF-DE (1.5L), MZR-CD (1.4L/1.6L Diesel - market dependent)
Displacement 1.3L:
1298 cc
Displacement 1.5L:
1498 cc
Performance 1.3L
Horsepower Approx:
90-95 PS (66-70 kW; 89-94 hp)
Torque Approx:
115-120 Nm (85-89 lb-ft)
Performance 1.5L
Horsepower Approx:
105-115 PS (77-85 kW; 104-113 hp)
Torque Approx:
140-150 Nm (103-111 lb-ft)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI), likely multi-point
Fuel Type:
Unleaded Gasoline (RON 91 or higher)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission (with or without Sport Mode)
Features
Manual Fluid Spec:
API GL-4 SAE 75W-90 (typical, consult manual for exact specification)
Automatic Fluid Spec:
Mazda ATF JWS3309 / Toyota Type T-IV (typical, consult manual for exact specification)
📐 Dimensions
Exterior
Length:
Approx. 3,900 - 3,950 mm (153.5 - 155.5 inches)
Width:
Approx. 1,690 mm (66.5 inches)
Height:
Approx. 1,530 - 1,545 mm (60.2 - 60.8 inches)
Wheelbase:
Approx. 2,450 mm (96.5 inches)
Weights
Curb Weight Approx:
970 - 1050 kg (2138 - 2315 lbs)
Cargo
Cargo Volume Seats Up:
Approx. 250-300 liters (dependent on configuration and market)
🛡️ Safety Features
Ratings
Jncsa Rating:
Likely achieved 4 or 5 stars for crash safety in Japan NCAP tests.
Active Features
Braking System:
Front Ventilated Discs, Rear Drums (standard on most trims), Rear Discs on higher trims
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brake-force Distribution
Passive Features
Airbags:
Front airbags (driver and passenger) standard, side and curtain airbags optional on higher trims.
Seatbelts:
Three-point seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Audio System:
Base models typically feature a standard AM/FM/CD player with auxiliary input. Higher trims may offer MP3 compatibility and more speakers.
Navigation:
Optional factory navigation system available on some higher trim levels.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Bluetooth:
Optional Bluetooth hands-free connectivity available on select trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 km (6,200 miles) or 12 months, whichever comes first (consult manual for specific engine oil type).
Air Filter Replacement:
Inspect every 20,000 km (12,500 miles), replace as needed or at 40,000 km (25,000 miles).
Spark Plug Replacement Gasoline:
Iridium-tipped spark plugs typically require replacement around 100,000 km (62,000 miles).
Fluid Specifications
Engine Oil Type 1.3L:
API SN, ILSAC GF-5, SAE 0W-20 (check manual for exact specification)
Engine Oil Type 1.5L:
API SN, ILSAC GF-5, SAE 0W-20 or 5W-30 (check manual for exact specification)
Coolant Type:
Mazda Super Long Life Coolant (FL22) or equivalent ethylene glycol-based coolant (pink/red color) mixed 50/50 with distilled water.
Known Issues
Common Wear Items:
Brake pads/rotors, suspension components (bushings, ball joints), clutch wear (manual transmission), catalytic converter failure (high mileage/poor maintenance).
Electrical Gremlins:
While generally reliable, minor electrical issues can occur, often related to sensors or wiring harnesses, which this manual's diagnostic section will address.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Mazda has a long history of producing driver-focused vehicles, often with innovative engineering and a commitment to lightweight design.
Model Evolution
Demio Legacy:
The Demio (known as Mazda2 in many international markets) is Mazda's long-standing entry into the subcompact segment, first introduced in 1996. The DE generation (2007-2014) saw significant styling updates and improved dynamics.
Production
Manufacturing Location:
Primarily manufactured in Japan, with potential production in other Mazda facilities depending on market.
🏆 Awards & Recognition
Recognitions
Japanese Market Awards:
The Demio (Mazda2) has historically received positive reviews and awards in its home market for its practicality, fuel efficiency, and engaging driving characteristics.
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