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Mazda MPV 2002 Workshop Service Repair Manual

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The 2002 MPV represents the Second Generation (LW Series) of Mazda's compact minivan, known for its distinctive styling and maneuverability within its segment. This model offers a practical yet engaging driving experience, distinguishing itself from larger competitors with its more compact footprint and the availability of all-wheel drive on select configurations. Key features contributing to its unique selling proposition include its user-friendly sliding rear doors and a design that balances utility with Mazda's characteristic emphasis on driver engagement. This comprehensive service repair manual provides in-depth technical guidance for the 2002 MPV. It covers a wide array of systems, including engine and transmission service, brake systems, electrical diagnostics, suspension, steering, and more. With detailed, step-by-step repair and diagnostic procedures, this manual is an essential resource for both do-it-yourself owners and professional technicians seeking to maintain, troubleshoot, and repair the vehicle effectively. The manual offers professional-quality information to ensure optimal performance and longevity of the MPV. 🏷️ Basic Information Identification Make: Mazda Model: MPV Year: 2002 Generation: Second Generation (LW Series) Chassis Code: LW2W 👋 Introduction Market Position Vehicle Segment: Compact Minivan Competitive Analysis Key Competitors 2002: Honda Odyssey, Toyota Sienna, Chrysler Town & Country, Dodge Grand Caravan Key Features Unique Selling Points Of Mpv: Compact footprint for easier maneuverability compared to larger minivans, available all-wheel drive (AWD) on some models, sliding rear doors. 📋 Manual Details Coverage Areas All Styles Covered: True Page Count Estimated Pages: Hundreds (actual number not specified but implied to be substantial) Manual Type Type: Complete Official Full Factory Service Repair Manual Language Language: English Format File Format: PDF Delivery Method: Download 📖 Manual Coverage Systems Covered General Maintenance: True Troubleshooting: True Engine Service Repair: True Transmission Service Repair: True Brake System: True Wiring Diagram: True Electrical System: True Suspension: True Periodic Lubrication: True Steering: True Cooling System: True Fuel Injection: True Fuel System: True Emission System: True Heater Air Conditional: True Engine Control System: True Chassis Body: True Restraint System: True Interior: True Differential Drive: True Axle: True Procedures Included Repair Procedures: Step-by-step instructions based on complete disassembly Diagnostic Procedures: True Technical Depth Detail Level: In-depth, professional quality Target Audience: Do-it-yourselfer and experienced mechanic 📊 Manual Specifications File Format File Type: PDF Readability Requirements: Adobe PDF Reader Print Quality Printable: Printable without any restriction, entire manual or specific pages Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type Usdm: 2.0L AJ-DE I4 (for some markets, USDM typically 2.5L) Engine Type Usdm Common: 2.5L GY-DE V6 Performance Horsepower Gy De V6: Approx. 170-175 hp (specific output varies slightly by market and year revisions) Torque Gy De V6: Approx. 175-180 lb-ft (specific output varies slightly by market and year revisions) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type Usdm: 4-speed Automatic Transmission (4EAT) Optional Transmission Type AWD Option: 4-speed Automatic Transmission with All-Wheel Drive (AWD) Features Transmission Control: Electronic Control Unit (ECU) managed 📐 Dimensions Exterior Wheelbase Lw: Approx. 106.5 inches (2705 mm) Length: Approx. 180.7 inches (4590 mm) Width: Approx. 71.1 inches (1805 mm) Height: Approx. 67.9 inches (1725 mm) Weights Curb Weight: Varies by configuration (e.g., approx. 3,600 - 3,900 lbs) 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star rating (driver) and 5-star rating (passenger) for 2002 model year IIHS Small Overlap Frontal: Not rated (tests not performed on this model at that time) Active Features ABS: Standard on most trims Traction Control: Available on some AWD models Passive Features Airbags: Driver and front passenger airbags standard, optional side airbags Seatbelts: Three-point seatbelts with pretensioners for front occupants 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player, cassette tape player (early models), optional premium sound system. Driver Assistance Cruise Control: Standard on most trims Connectivity Auxiliary Input: Typically not available in this generation. 🔧 Maintenance Service Intervals Oil Change Interval: Approximately every 5,000 - 7,500 miles or 6 months, based on driving conditions (refer to manual for exact specification) Transmission Fluid Change Interval: Approximately every 30,000 - 60,000 miles, depending on driving severity (refer to manual) Spark Plug Replacement: Typically around 60,000 - 100,000 miles for iridium/platinum plugs (refer to manual for specific type and interval) Fluid Specifications Engine Oil Type V6: API SG, SH, SJ, or ILSAC GF-2 compliant SAE 5W-30 or 5W-40 (refer to manual for exact specification) Transmission Fluid Type: Mazda ATF-J2 or equivalent DEXRON III/MERCON compatible fluid (refer to manual) Known Issues Common Engine Issues: Oil leaks from valve covers or oil pan, occasional EGR valve clogging, intake manifold runner control issues. Common Transmission Issues: Hesitation or slipping (often due to fluid degradation or solenoid issues). Common Suspension Issues: Worn front struts, control arm bushings, and tie rod ends. Common Electrical Issues: Window regulators, power lock actuators, and intermittent interior...
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Sku: 66990
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Mazda MPV 2002 Workshop Service Repair ManualMazda MPV 2002 Workshop Service Repair ManualMazda MPV 2002 Workshop Service Repair ManualMazda MPV 2002 Workshop Service Repair Manual
The 2002 MPV represents the Second Generation (LW Series) of Mazda's compact minivan, known for its distinctive styling and maneuverability within its segment. This model offers a practical yet engaging driving experience, distinguishing itself from larger competitors with its more compact footprint and the availability of all-wheel drive on select configurations. Key features contributing to its unique selling proposition include its user-friendly sliding rear doors and a design that balances utility with Mazda's characteristic emphasis on driver engagement. This comprehensive service repair manual provides in-depth technical guidance for the 2002 MPV. It covers a wide array of systems, including engine and transmission service, brake systems, electrical diagnostics, suspension, steering, and more. With detailed, step-by-step repair and diagnostic procedures, this manual is an essential resource for both do-it-yourself owners and professional technicians seeking to maintain, troubleshoot, and repair the vehicle effectively. The manual offers professional-quality information to ensure optimal performance and longevity of the MPV.
🏷️ Basic Information
Identification
Make:
Mazda
Model:
MPV
Year:
2002
Generation:
Second Generation (LW Series)
Chassis Code:
LW2W
👋 Introduction
Market Position
Vehicle Segment:
Compact Minivan
Competitive Analysis
Key Competitors 2002:
Honda Odyssey, Toyota Sienna, Chrysler Town & Country, Dodge Grand Caravan
Key Features
Unique Selling Points Of Mpv:
Compact footprint for easier maneuverability compared to larger minivans, available all-wheel drive (AWD) on some models, sliding rear doors.
📋 Manual Details
Coverage Areas
All Styles Covered:
True
Page Count
Estimated Pages:
Hundreds (actual number not specified but implied to be substantial)
Manual Type
Type:
Complete Official Full Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Download
📖 Manual Coverage
Systems Covered
General Maintenance:
True
Troubleshooting:
True
Engine Service Repair:
True
Transmission Service Repair:
True
Brake System:
True
Wiring Diagram:
True
Electrical System:
True
Suspension:
True
Periodic Lubrication:
True
Steering:
True
Cooling System:
True
Fuel Injection:
True
Fuel System:
True
Emission System:
True
Heater Air Conditional:
True
Engine Control System:
True
Chassis Body:
True
Restraint System:
True
Interior:
True
Differential Drive:
True
Axle:
True
Procedures Included
Repair Procedures:
Step-by-step instructions based on complete disassembly
Diagnostic Procedures:
True
Technical Depth
Detail Level:
In-depth, professional quality
Target Audience:
Do-it-yourselfer and experienced mechanic
📊 Manual Specifications
File Format
File Type:
PDF
Readability Requirements:
Adobe PDF Reader
Print Quality
Printable:
Printable without any restriction, entire manual or specific pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type Usdm:
2.0L AJ-DE I4 (for some markets, USDM typically 2.5L)
Engine Type Usdm Common:
2.5L GY-DE V6
Performance
Horsepower Gy De V6:
Approx. 170-175 hp (specific output varies slightly by market and year revisions)
Torque Gy De V6:
Approx. 175-180 lb-ft (specific output varies slightly by market and year revisions)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type Usdm:
4-speed Automatic Transmission (4EAT)
Optional
Transmission Type AWD Option:
4-speed Automatic Transmission with All-Wheel Drive (AWD)
Features
Transmission Control:
Electronic Control Unit (ECU) managed
📐 Dimensions
Exterior
Wheelbase Lw:
Approx. 106.5 inches (2705 mm)
Length:
Approx. 180.7 inches (4590 mm)
Width:
Approx. 71.1 inches (1805 mm)
Height:
Approx. 67.9 inches (1725 mm)
Weights
Curb Weight:
Varies by configuration (e.g., approx. 3,600 - 3,900 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star rating (driver) and 5-star rating (passenger) for 2002 model year
IIHS Small Overlap Frontal:
Not rated (tests not performed on this model at that time)
Active Features
ABS:
Standard on most trims
Traction Control:
Available on some AWD models
Passive Features
Airbags:
Driver and front passenger airbags standard, optional side airbags
Seatbelts:
Three-point seatbelts with pretensioners for front occupants
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, cassette tape player (early models), optional premium sound system.
Driver Assistance
Cruise Control:
Standard on most trims
Connectivity
Auxiliary Input:
Typically not available in this generation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Approximately every 5,000 - 7,500 miles or 6 months, based on driving conditions (refer to manual for exact specification)
Transmission Fluid Change Interval:
Approximately every 30,000 - 60,000 miles, depending on driving severity (refer to manual)
Spark Plug Replacement:
Typically around 60,000 - 100,000 miles for iridium/platinum plugs (refer to manual for specific type and interval)
Fluid Specifications
Engine Oil Type V6:
API SG, SH, SJ, or ILSAC GF-2 compliant SAE 5W-30 or 5W-40 (refer to manual for exact specification)
Transmission Fluid Type:
Mazda ATF-J2 or equivalent DEXRON III/MERCON compatible fluid (refer to manual)
Known Issues
Common Engine Issues:
Oil leaks from valve covers or oil pan, occasional EGR valve clogging, intake manifold runner control issues.
Common Transmission Issues:
Hesitation or slipping (often due to fluid degradation or solenoid issues).
Common Suspension Issues:
Worn front struts, control arm bushings, and tie rod ends.
Common Electrical Issues:
Window regulators, power lock actuators, and intermittent interior light failures.
📚 Vehicle History
Brand Heritage
Mazda Focus:
Known for sporty handling and driver engagement, even in utility vehicles.
Model Evolution
Second Gen Introduction:
Introduced for the 2001 model year, replacing the first generation MPV.
Second Gen Updates 2002:
Minor updates might include feature packaging or minor styling tweaks compared to the 2001 model.
Production
Production Location:
Hofu, Japan
🏆 Awards & Recognition
Recognitions
Automotive Press Reviews 2002:
Generally praised for its maneuverability, distinctive styling, and comfortable ride for a compact minivan, though often criticized for its smaller size and less powerful engine options compared to larger competitors.
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