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Mazda MX5 MIATA Replacement Parts Manual 1990

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🏷️ Basic Information Identification Make: Mazda Model: MX-5 Miata Generation: NA (First Generation) Codes Chassis Code: NA Engine Code Primary: B6-ZE 👋 Introduction Market Position Vehicle Type: Lightweight, two-seater, rear-wheel-drive convertible sports car. Target Audience: Enthusiasts, owners, and independent repair shops focused on maintaining and restoring the first-generation Mazda MX-5 Miata (NA). Competitive Analysis Competitors: Lotus Elan, Triumph Spitfire, MG Midget (historical context), later models like Porsche Boxster, BMW Z3. Key Features Vehicle Philosophy: Jinba-Ittai ('horse and rider as one') driving philosophy, emphasizing driver connection and feedback. Manual Value Proposition: Essential resource for sourcing correct OEM replacement parts, crucial for maintaining the originality and proper functioning of a classic sports car. Essential for DIY repairs and parts identification. 📋 Manual Details Coverage Areas Sections Included: Engine, Fuel System, Cooling System, Lubrication System, Exhaust System, Clutch, Transmission, Driveshaft, Differential, Axles, Suspension (Front & Rear), Steering System, Brakes, Wheels & Tires, Body & Chassis, Electrical System, Convertible Top System, HVAC System, Interior Trim, Exterior Trim, Special Tools, Torque Specifications, Part Numbers. Page Count Estimated Pages: 300-400 (estimated for a comprehensive parts catalog) Manual Type Type: OEM Replacement Parts Manual / Parts Catalog Language Language: English Format Format: Printed 📖 Manual Coverage Systems Covered Engine And Ancillaries: Engine block, cylinder head, pistons, connecting rods, crankshaft, camshafts, timing belt, valves, valve train, intake manifold, exhaust manifold, fuel injection system, throttle body, fuel pump, fuel injectors, cooling system (radiator, water pump, thermostat, hoses), lubrication system (oil pump, oil filter housing, oil pan), ignition system (coils, spark plugs), emission control systems, starter motor, alternator. Drivetrain: Clutch assembly, flywheel, transmission (gearbox internal components, shifter linkage), driveshaft, universal joints, differential, rear axle shafts, wheel bearings. Suspension Steering Brakes: Front suspension (control arms, ball joints, bushings, springs, shock absorbers), rear suspension (multi-link components, bushings, springs, shock absorbers), steering rack and pinion, steering column, power steering pump (if applicable), brake calipers, brake rotors, brake pads, master cylinder, brake lines, parking brake system, wheel hubs, wheel studs, lug nuts. Body Chassis Electrical: Chassis frame components, body panels (fenders, hood, doors, trunk lid), bumpers, headlights, taillights, interior trim panels, seats, convertible top mechanism, soft top fabric, electrical wiring harnesses, fuses, relays, switches, battery, lighting components, instrumentation, wiper system, audio system components. Procedures Included Parts Identification And Ordering: Detailed exploded views for accurate part identification, complete OE part numbers for ordering, cross-referencing of related components. Disassembly Assembly Guidance: Illustrative diagrams facilitate the disassembly and reassembly of various vehicle systems for repair and replacement of components. Technical Depth Depth: Comprehensive parts catalog detailing every serviceable component with its corresponding OEM part number. Focuses on part identification and sourcing rather than step-by-step repair instructions, but essential for accurate part replacement. 📊 Manual Specifications File Format Format Details: Printed book format, not a digital PDF. Print Quality Print Quality: OEM quality printing with clear, legible text and detailed line drawings/exploded views. Binding Type Binding: Likely spiral-bound or perfect-bound for ease of use and durability in a workshop environment. Paper Type Paper Type: Durable, semi-gloss paper stock suitable for workshop conditions. ⚙️ Engine Specifications Primary Engine Engine Code: B6-ZE Configuration: Inline 4-cylinder, DOHC, 16-valve Displacement: 1597 cc (1.6 Liters) Performance Horsepower Us Spec: 115 hp @ 6500 rpm (early models), 105 hp @ 6500 rpm (later US models due to emissions control) Torque Us Spec: 100 lb-ft @ 5000 rpm (early models), 95 lb-ft @ 5000 rpm (later US models) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Other Compression Ratio: 9.4:1 🔧 Transmission Standard Type Standard: 5-speed Manual Transmission Optional Type Optional: 4-speed Automatic Transmission Features Manual Gear Ratios Typical: 1st: 3.308, 2nd: 1.947, 3rd: 1.310, 4th: 1.000, 5th: 0.815 (subject to variation) Transmission Fluid Type: API GL-4, SAE 75W-90 Gear Oil (check manual for exact specification) 📐 Dimensions Exterior Length: 154.5 inches (3925 mm) Width: 66.1 inches (1680 mm) Height: 48.4 inches (1230 mm) (top up) Wheelbase: 89.2 inches (2265 mm) Ground Clearance: 5.1 inches (130 mm) Weights Curb Weight: 2140-2250 lbs (970-1020 kg) (approximate, depending on transmission and options) Gross Vehicle Weight Rating: N/A (lightweight sports car) 🛡️ Safety Features Ratings NHTSA Front Crash Rating: 4/5 stars (estimated for 1990s era small cars, specific data may vary) IIHS Crash Test Data: N/A (IIHS not established in its current form for this era). Active Features ABS: Optional on some models, standard on later variants. Passive Features Airbags: Driver's side airbag standard from 1990. Seatbelts: 3-point inertia-reel seatbelts. Rollover Protection: Reinforced A-pillars and an optional factory or aftermarket roll bar. The manual would cover parts for these systems. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player. Basic speaker setup. Driver Assistance Cruise Control: Optional on most models. Anti Lock Brakes: Optional. Connectivity Connectivity Features: Minimal; primarily focused on mechanical and...
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Mazda MX5 MIATA Replacement Parts Manual 1990
🏷️ Basic Information
Identification
Make:
Mazda
Model:
MX-5 Miata
Generation:
NA (First Generation)
Codes
Chassis Code:
NA
Engine Code Primary:
B6-ZE
👋 Introduction
Market Position
Vehicle Type:
Lightweight, two-seater, rear-wheel-drive convertible sports car.
Target Audience:
Enthusiasts, owners, and independent repair shops focused on maintaining and restoring the first-generation Mazda MX-5 Miata (NA).
Competitive Analysis
Competitors:
Lotus Elan, Triumph Spitfire, MG Midget (historical context), later models like Porsche Boxster, BMW Z3.
Key Features
Vehicle Philosophy:
Jinba-Ittai ('horse and rider as one') driving philosophy, emphasizing driver connection and feedback.
Manual Value Proposition:
Essential resource for sourcing correct OEM replacement parts, crucial for maintaining the originality and proper functioning of a classic sports car. Essential for DIY repairs and parts identification.
📋 Manual Details
Coverage Areas
Sections Included:
Engine, Fuel System, Cooling System, Lubrication System, Exhaust System, Clutch, Transmission, Driveshaft, Differential, Axles, Suspension (Front & Rear), Steering System, Brakes, Wheels & Tires, Body & Chassis, Electrical System, Convertible Top System, HVAC System, Interior Trim, Exterior Trim, Special Tools, Torque Specifications, Part Numbers.
Page Count
Estimated Pages:
300-400 (estimated for a comprehensive parts catalog)
Manual Type
Type:
OEM Replacement Parts Manual / Parts Catalog
Language
Language:
English
Format
Format:
Printed
📖 Manual Coverage
Systems Covered
Engine And Ancillaries:
Engine block, cylinder head, pistons, connecting rods, crankshaft, camshafts, timing belt, valves, valve train, intake manifold, exhaust manifold, fuel injection system, throttle body, fuel pump, fuel injectors, cooling system (radiator, water pump, thermostat, hoses), lubrication system (oil pump, oil filter housing, oil pan), ignition system (coils, spark plugs), emission control systems, starter motor, alternator.
Drivetrain:
Clutch assembly, flywheel, transmission (gearbox internal components, shifter linkage), driveshaft, universal joints, differential, rear axle shafts, wheel bearings.
Suspension Steering Brakes:
Front suspension (control arms, ball joints, bushings, springs, shock absorbers), rear suspension (multi-link components, bushings, springs, shock absorbers), steering rack and pinion, steering column, power steering pump (if applicable), brake calipers, brake rotors, brake pads, master cylinder, brake lines, parking brake system, wheel hubs, wheel studs, lug nuts.
Body Chassis Electrical:
Chassis frame components, body panels (fenders, hood, doors, trunk lid), bumpers, headlights, taillights, interior trim panels, seats, convertible top mechanism, soft top fabric, electrical wiring harnesses, fuses, relays, switches, battery, lighting components, instrumentation, wiper system, audio system components.
Procedures Included
Parts Identification And Ordering:
Detailed exploded views for accurate part identification, complete OE part numbers for ordering, cross-referencing of related components.
Disassembly Assembly Guidance:
Illustrative diagrams facilitate the disassembly and reassembly of various vehicle systems for repair and replacement of components.
Technical Depth
Depth:
Comprehensive parts catalog detailing every serviceable component with its corresponding OEM part number. Focuses on part identification and sourcing rather than step-by-step repair instructions, but essential for accurate part replacement.
📊 Manual Specifications
File Format
Format Details:
Printed book format, not a digital PDF.
Print Quality
Print Quality:
OEM quality printing with clear, legible text and detailed line drawings/exploded views.
Binding Type
Binding:
Likely spiral-bound or perfect-bound for ease of use and durability in a workshop environment.
Paper Type
Paper Type:
Durable, semi-gloss paper stock suitable for workshop conditions.
⚙️ Engine Specifications
Primary Engine
Engine Code:
B6-ZE
Configuration:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
1597 cc (1.6 Liters)
Performance
Horsepower Us Spec:
115 hp @ 6500 rpm (early models), 105 hp @ 6500 rpm (later US models due to emissions control)
Torque Us Spec:
100 lb-ft @ 5000 rpm (early models), 95 lb-ft @ 5000 rpm (later US models)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Other
Compression Ratio:
9.4:1
🔧 Transmission
Standard
Type Standard:
5-speed Manual Transmission
Optional
Type Optional:
4-speed Automatic Transmission
Features
Manual Gear Ratios Typical:
1st: 3.308, 2nd: 1.947, 3rd: 1.310, 4th: 1.000, 5th: 0.815 (subject to variation)
Transmission Fluid Type:
API GL-4, SAE 75W-90 Gear Oil (check manual for exact specification)
📐 Dimensions
Exterior
Length:
154.5 inches (3925 mm)
Width:
66.1 inches (1680 mm)
Height:
48.4 inches (1230 mm) (top up)
Wheelbase:
89.2 inches (2265 mm)
Ground Clearance:
5.1 inches (130 mm)
Weights
Curb Weight:
2140-2250 lbs (970-1020 kg) (approximate, depending on transmission and options)
Gross Vehicle Weight Rating:
N/A (lightweight sports car)
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
4/5 stars (estimated for 1990s era small cars, specific data may vary)
IIHS Crash Test Data:
N/A (IIHS not established in its current form for this era).
Active Features
ABS:
Optional on some models, standard on later variants.
Passive Features
Airbags:
Driver's side airbag standard from 1990.
Seatbelts:
3-point inertia-reel seatbelts.
Rollover Protection:
Reinforced A-pillars and an optional factory or aftermarket roll bar. The manual would cover parts for these systems.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Basic speaker setup.
Driver Assistance
Cruise Control:
Optional on most models.
Anti Lock Brakes:
Optional.
Connectivity
Connectivity Features:
Minimal; primarily focused on mechanical and electrical systems rather than digital integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 - 5,000 miles or 6 months, whichever comes first (check manual for specific recommendation).
Timing Belt Replacement:
Every 60,000 miles or 5 years (critical maintenance item).
Spark Plug Replacement:
Every 30,000 - 60,000 miles (depending on plug type).
Fluid Specifications
Engine Oil Type:
API SG/SH or higher, SAE 5W-30 or 10W-30 (check manual for seasonal and specific viscosity recommendations).
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Mazda's Super Long Life Coolant (SLLC) or equivalent. (Consult manual for exact specification).
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for specific recommendation).
Known Issues
Common Problems:
Timing belt failure (if not replaced on schedule), oil seal leaks (crankshaft, camshaft), radiator leaks, alternator failure, clutch wear, differential whine, window regulator issues, convertible top wear and tear, ECU failures.
Manual Utility For Issues:
This parts manual is indispensable for sourcing exact replacement parts for any of these common issues, ensuring correct fitment and quality.
📚 Vehicle History
Brand Heritage
Mazda Legacy:
Mazda's history of producing reliable and enjoyable vehicles, building on the success of models like the RX-7. The MX-5 was a deliberate revival of the classic British roadster spirit.
Model Evolution
Na Generation Timeline:
1989-1997. The 1990 model is the first year of production for the iconic NA chassis.
Key Updates Na:
Engine power adjustments for emissions, suspension tuning, introduction of optional ABS, interior refinements, and cosmetic updates throughout the NA generation.
Production
Manufacturing Location:
Hiroshima, Japan
Sales Impact:
The MX-5 Miata (NA) became the best-selling two-seater sports car in history, rejuvenating the segment.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Named to Car and Driver's 10Best list multiple times during its production run, including for the first generation.
Automotive Journalism Acclaim:
Widely praised for its handling, affordability, and pure driving experience, setting a benchmark for affordable sports cars.
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