Mazda Premacy 2005-2010 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Mazda Model: Premacy Model Code: CP (Internal Design Code) Generation Generation: Second Generation (2005-2010) 👋 Introduction Market Position Target Audience: DIY car owners with basic mechanical skills and independent automotive service professionals. Competitive Analysis Value Proposition: Provides dealer-level repair information, enabling significant cost savings on maintenance and repairs. Key Features Information Source: Official manufacturer documentation, mirroring the content used by authorized dealerships. Accessibility: Instant PDF download for immediate access and on-demand printing of specific pages. 📋 Manual Details Coverage Areas Covered Years: 2005, 2006, 2007, 2008, 2009, 2010 Market Focus: Global Page Count Estimated Page Count: Extensive (Thousands of pages, typical for comprehensive workshop manuals) Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, cylinder head, block assembly, lubrication, cooling, timing systems, and related components. Engine Electrical: Ignition system, starting system, charging system, engine control module (ECM) diagnostics, sensors, actuators. Emission Control: Exhaust gas recirculation (EGR), catalytic converter, evaporative emission control (EVAP) system, emissions sensors. Fuel System: Fuel pump, injectors, fuel filter, fuel pressure regulator, fuel tank, fuel lines, vapor recovery system. Clutch System: Clutch assembly, hydraulic system (master and slave cylinders), clutch pedal, release bearing, flywheel. Manual Transaxle: Gearbox internals, shift mechanism, bearings, seals, lubricant specifications, repair procedures. Automatic Transaxle: Torque converter, transmission control module (TCM), hydraulic control system, gear sets, clutches, seals, fluid specifications. Driveshaft Axle: CV joints, drive axles, differential, propeller shaft (if applicable for AWD variants), U-joints. Suspension: Front and rear suspension components, shock absorbers, struts, coil springs, control arms, ball joints, bushings, alignment specifications. Steering: Power steering system (hydraulic or electric), steering rack, tie rods, steering column, alignment. Restraint System: Airbag system (SRS), seat belts, pretensioners, diagnostic procedures for SRS. Brake System: Front and rear brake components (discs/drums), calipers, master cylinder, brake lines, ABS system, parking brake. Body Interior Exterior: Body panels, doors, hood, tailgate, interior trim, seats, glass, seals, body repair techniques. Body Electrical: Lighting system, power windows, power locks, mirrors, wipers, horn, interior lighting, central locking, keyless entry. HVAC: Air conditioning system, heater core, blower motor, controls, refrigerant, operation, service. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and changes, brake pad replacement. Repair Procedures: Step-by-step instructions for component removal, installation, and overhaul for all covered systems. Troubleshooting: Diagnostic flowcharts, common symptoms, fault codes, and procedures for diagnosing and resolving issues. Wiring Diagrams: Detailed electrical wiring schematics for all vehicle systems, aiding in electrical diagnostics and repairs. Technical Depth Depth Of Coverage: Comprehensive (covers basic maintenance to complete engine and transmission rebuilds, advanced diagnostics). 📊 Manual Specifications File Format Digital Format Details: Optimized for PC/Mac viewing, compatible with most e-readers and mobile devices. Searchable text capabilities. Print Quality Printability: High-resolution, all pages are printable for in-garage use. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Quality: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Options: Likely includes MZR 1.8L (LF-DE, LF-VE) and MZR 2.0L (RF-CX, PE-VPS) inline-four gasoline engines, and potentially 2.0L MZR-CD (RF-CDT) diesel engine depending on market. Performance Horsepower Range: Approximately 115 hp to 140 hp for gasoline variants, and around 100-115 hp for diesel variants, specific to engine and market. Torque Range: Approximately 120 lb-ft to 140 lb-ft for gasoline variants, and around 145-170 lb-ft for diesel variants, specific to engine and market. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) for gasoline engines, Common Rail Diesel Injection (CRDI) for diesel engines. 🔧 Transmission Standard Transmission Options: Typically a 5-speed manual transaxle. Optional Transmission Options: Optional 4-speed or 5-speed automatic transaxle (depending on engine and market). Features Transmission Features: Front-wheel drive (FWD) is standard, with optional All-Wheel Drive (AWD) available on some configurations. 📐 Dimensions Exterior Body Style: Compact MPV (Multi-Purpose Vehicle) / Minivan Wheelbase: Approximately 2670 mm (105.1 inches) Length: Approximately 4350 mm (171.3 inches) Width: Approximately 1720 mm (67.7 inches) Height: Approximately 1610 mm (63.4 inches) Weights Curb Weight: Varies by configuration, generally between 1350-1500 kg (2976-3307 lbs). 🛡️ Safety Features Ratings Crash Test Information: Refer to specific market safety ratings (e.g., Euro NCAP, NHTSA) if available. Likely equipped with standard safety features of its era. Active Features Active Safety Systems: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), possibly Brake Assist (BA) depending on trim. Passive Features Passive Safety Features: Front airbags for driver and passenger, potentially side airbags and curtain airbags on higher trims. Three-point seat belts with pretensioners. 💡 Technology Features Infotainment Infotainment Features: Basic AM/FM/CD audio system, optional navigation system, climate control. Driver Assistance Driver Assistance Features: Limited by era. Primarily ABS, EBD. Higher trims might offer cruise control. Connectivity Connectivity Options: Auxiliary input for audio devices may be present on some models. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 7,500 to...
Auxiliary input for audio devices may be present on some models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 to 10,000 miles (12,000 to 16,000 km) or 6-12 months, depending on oil type and driving conditions (refer to manual for specifics).
Spark Plug Replacement:
Varies by spark plug type (e.g., iridium recommended) - typically around 60,000 to 100,000 miles (96,000 to 160,000 km).
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 or 5W-40 API SN/CF or ACEA A3/B4, consult manual for exact specification based on engine and climate.
Transmission Fluid Manual:
GL-4 SAE 75W-90 gear oil.
Transmission Fluid Automatic:
Mazda Genuine ATF-FZ or equivalent (refer to manual for specific type).
Coolant Specification:
Mazda Genuine FL22 long-life coolant (or equivalent ethylene glycol based coolant with silicate inhibitors) mixed 50/50 with distilled water.
Known Issues
Common Wear Items:
CV boots, front suspension bushings, rear shock absorbers, and potential for minor electrical gremlins typical of vehicles of this age.
Engine Specifics:
Early diesel variants might exhibit issues related to diesel particulate filters (DPF) or glow plugs if not properly maintained. Gasoline engines are generally robust.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Mazda's 'Zoom-Zoom' philosophy emphasizing driving dynamics and a sporty feel, even in practical vehicles like the Premacy.
Model Evolution
Generation Characteristics:
The second generation Premacy (also known as Mazda 5 in many markets) continued the compact MPV concept with a focus on practicality, versatility, and a more car-like driving experience.
Production
Manufacturing Locations:
Primarily manufactured in Japan (Mazda's Hofu Plant).
🏆 Awards & Recognition
Recognitions
Market Achievements:
The Premacy (and its Mazda 5 variant) was generally well-received for its practicality, flexible seating, and driving dynamics within the compact MPV segment. Specific awards would vary by market and year.