🏷️ Basic Information Identification Make: Mazda Model: Protege 5 Year: 2002 Codes Chassis Code: BJ 👋 Introduction Market Position Target Audience: DIY enthusiasts and professional mechanics Value Proposition: Inexpensive way to maintain and repair vehicle, dealer-level information Competitive Analysis Comparison: Provides same detail as dealer-used manuals, offering significant cost savings over dealership service. Key Features Feature 1: Step-by-step instructions Feature 2: Detailed illustrations and photos Feature 3: Printable pages for garage use Feature 4: Comprehensive system coverage 📋 Manual Details Coverage Areas Coverage Type: Complete Service and Repair Page Count Total Pages: 1600+ Manual Type Manual Format Type: Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Yes (2.0L DOHC FS-DE) Transmission: Yes (Manual & Automatic) Brakes: Yes (ABS, Disc/Drum) Suspension: Yes (Front MacPherson Strut, Rear Multi-link) Steering: Yes (Power Rack & Pinion) Electrical: Yes (Wiring Diagrams, ECUs, Lighting) Bodywork: Yes (Body Panel Repair, Doors, Glass) HVAC: Yes Fuel System: Yes (Injection, Pump, Tank) Exhaust System: Yes Cooling System: Yes (Radiator, Fan, Thermostat) Ignition System: Yes Procedures Included General Maintenance: Yes (Oil changes, filter replacements, inspections) Engine Repair: Yes (Top-end, bottom-end, timing belt/chain, seals) Transmission Repair: Yes (Clutch replacement, internal component repair) Brake Service: Yes (Pad/rotor replacement, caliper service, bleeding) Suspension Repair: Yes (Shocks, struts, bushings, control arms) Steering Component Service: Yes (Tie rods, power steering pump) Electrical Diagnostics: Yes (Troubleshooting procedures, component testing) Body Panel Replacement: Yes HVAC System Repair: Yes (Compressor, condenser, evaporator service) Fuel System Diagnostics: Yes (Injector cleaning, pressure testing) Exhaust System Repair: Yes Cooling System Service: Yes (Flushing, component replacement) Ignition System Troubleshooting: Yes (Spark plugs, coils, sensors) Tire And Wheel Service: Yes (Mounting, balancing, rotation) Diagnostic Trouble Codes: Yes (OBD-II codes and explanations) Technical Depth Depth Level: Comprehensive (from basic maintenance to complete engine/transmission rebuilds) Diagnostic Capabilities: Advanced diagnostics with detailed troubleshooting flowcharts Rebuild Procedures: Complete disassembly and reassembly instructions for major components Illustrations: Hundreds of detailed illustrations and diagrams Specifications: Includes torque specifications, clearances, tolerances, and diagnostic values 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable without restriction Resolution: High (Scanned: No implies digitally created/sourced, ensuring clarity) Binding Type Binding: Digital (PDF - no physical binding) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code: FS-DE Engine Type: 2.0L Inline 4-Cylinder DOHC (16-Valve) Displacement: 1991 cc (121.5 cu. in.) Performance Horsepower: 130 hp @ 6000 rpm (approx.) Torque: 135 lb-ft @ 4000 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Ignition System Ignition Type: Distributorless Ignition System (DIS) with coil-on-plug Cooling System Coolant Type: Mazda specific Long Life Coolant (Ethylene Glycol based, typically green) Timing Drive Timing Mechanism: Timing Belt (Service Interval: 60,000 miles or 5 years) 🔧 Transmission Standard Transmission Type Std: 5-Speed Manual Optional Transmission Type Opt: 4-Speed Automatic Features Clutch Type: Hydraulic Dry Single Plate Clutch (Manual) Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 Gear Oil (e.g., Mazda Manual Transmission Fluid JWS 3309 compatible) Automatic Transmission Fluid: Mazda Genuine ATF JWS 3309 or equivalent Dexron III/Mercon 📐 Dimensions Exterior Wheelbase: 102.8 inches (2610 mm) Length: 173.8 inches (4415 mm) Width: 67.7 inches (1720 mm) Height: 60.8 inches (1545 mm) Cargo Cargo Volume: 30.4 cu ft (with rear seats up) / 60.2 cu ft (with rear seats down) Weights Curb Weight Manual: 3,000 lbs (approx.) Curb Weight Automatic: 3,050 lbs (approx.) Gross Vehicle Weight Rating: 4,100 lbs (approx.) Wheels And Tires Wheel Size: 15-inch or 16-inch alloy wheels Tire Size Std: 205/50R16 (common for GT/Sport trims) Wheel Bolt Pattern: 5x114.3 mm (5x4.5 inches) Lug Nut Torque: 80-100 lb-ft (108-136 Nm) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Good (for 2002 models, based on similar Protege sedan data) NHTSA Front Impact Passenger: Good (for 2002 models, based on similar Protege sedan data) IIHS Front Offset: Good (for 2002 models, based on similar Protege sedan data) Active Features ABS: Standard on most trims Traction Control: Optional on some trims Passive Features Airbags Front: Driver and Passenger Frontal Airbags Airbags Side: Optional Side-Impact Airbags (in front seats) Seatbelts: 3-point front and rear seatbelts, pretensioners 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player with optional premium audio system Display: Digital clock, basic radio display Driver Assistance Cruise Control: Available on higher trims Connectivity Auxiliary Input: Not standard, aftermarket solutions available 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months (whichever comes first) Engine Oil Filter Replacement: At every oil change Air Filter Replacement: Every 30,000 miles or 2 years Spark Plug Replacement: Approx. 60,000 miles (use specified iridium or platinum plugs) Timing Belt Replacement: Every 60,000 miles or 5 years (critical interval) Coolant Flush: Every 30,000 miles or 2 years Brake Fluid Flush: Every 2 years Fluid Specifications Engine Oil Capacity: 4.5 US quarts (4.3 L) with...