🏷️ Basic Information Identification Make: Mazda Model: Protege Generation: 8th Generation Production Years: 1998-2003 Chassis Codes: BJ (worldwide), YJ (North America) 👋 Introduction Market Position Vehicle Segment: Compact Car (Sedan, Hatchback, Wagon variants) Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra, Volkswagen Golf/Jetta. Key Features Vehicle Selling Points: Sporty handling, reliable engines, practical interior, good fuel economy, value for money. Manual Value Proposition Diy Support: Empowers DIYers with factory-level information to reduce repair costs and maintain their vehicle. Professional Support: Provides essential reference for professional mechanics to efficiently diagnose and repair vehicles. 📋 Manual Details Coverage Areas Primary Market: North America (indicated by YJ chassis code reference, though likely covers global BJ variant) Page Count Estimated Page Count: Varies by specific publication, but factory service manuals for this era typically range from 1500-3000+ pages. Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, and reassembly of all engine components, including cylinder head, block, crankshaft, pistons, connecting rods, valvetrain. Engine Performance: Engine tuning, idle speed adjustments, compression testing, oil pressure testing. Fuel System: Fuel pump diagnosis and replacement, fuel injector testing and replacement, fuel filter replacement, fuel pressure testing, evaporative emission control (EVAP) system. Cooling System: Radiator, water pump, thermostat, cooling fan operation, coolant flush and fill procedures. Ignition System: Spark plugs, ignition coils, distributor (if applicable), ignition timing, ignition coil-on-plug (COP) systems. Emission Controls: Catalytic converter, EGR system, PCV system, O2 sensors, diagnosis of emission-related fault codes. Engine Controls: ECM/PCM operation, sensor diagnostics (MAP, TPS, IAT, CKP, CMP), actuator control, OBD-II diagnostic procedures. Transmission Transaxle: Automatic and Manual transmission service, clutch replacement, torque converter diagnosis, transmission fluid change, shift linkage adjustment, internal component repair. Driveline: CV axles, driveshafts, differential service, wheel bearing replacement. Suspension: Front and rear suspension components (struts, shock absorbers, control arms, ball joints, tie rod ends), alignment specifications, bush replacement. Steering: Power steering system diagnosis and repair, steering rack replacement, steering column service. Brakes: Disc and drum brake systems, brake pad and shoe replacement, rotor and drum resurfacing/replacement, brake fluid flush and bleed, ABS system diagnosis. Electrical System: Wiring diagrams, component testing, fuse and relay identification, battery and charging system diagnosis, starter motor and alternator service. Lighting: Headlight, taillight, interior light bulb replacement and wiring. Instrumentation And Warning Systems: Gauge cluster diagnosis, warning light troubleshooting, indicator system repair. HVAC: Air conditioning system service, heater core replacement, blower motor diagnosis, climate control system troubleshooting. Body Interior Exterior: Door panel removal, seat adjustment and replacement, interior trim repair, exterior panel replacement, glass and seal replacement. Audio Systems: Radio installation and removal, speaker replacement, wiring for audio components. Procedures Included Maintenance: Scheduled maintenance tasks, oil change, filter replacement, fluid checks and top-offs, spark plug replacement, belt inspection and replacement. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, fault code interpretation, symptom-based troubleshooting guides. Repair: Detailed, step-by-step repair instructions for virtually every component and system on the vehicle. Disassembly Assembly: Complete breakdown and reassembly of major vehicle sub-assemblies and components. Electrical Troubleshooting: Detailed wiring diagrams, component location charts, and step-by-step electrical diagnostic routines. Component Replacement: Instructions for replacing individual parts, from simple bulbs to complex engine components. Technical Depth Depth: Comprehensive, factory-level detail suitable for professional mechanics and experienced DIYers. Includes torque specifications, clearances, and alignment data. 📊 Manual Specifications File Format File Type: PDF Reader Requirements: Adobe Acrobat Reader or compatible PDF viewer Print Quality Printability: All pages are printable Binding Type Digital Binding: N/A (Digital Format) Paper Type Digital Paper Type: N/A (Digital Format) Navigation Searchability: Likely searchable text content within the PDF Table Of Contents: Numbered table of contents for easy navigation Content Features Illustrations Diagrams: Hundreds of high-quality diagrams, exploded views, and photos Instruction Style: Step-by-step instructions with detailed substeps, notes, cautions, and warnings ⚙️ Engine Specifications Primary Engine Engine Codes And Displacements: Common engines include: Z5-DE 1.5L (1498cc), B5-ME 1.6L (1597cc), FP-DE 1.8L (1839cc), FS-DE 2.0L (1995cc). *Specific engine availability depends on region and trim level.* Performance Horsepower Range: Approximately 90 hp (1.5L) to 130 hp (2.0L DOHC). Torque Range: Approximately 95 lb-ft (1.5L) to 135 lb-ft (2.0L DOHC). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with multi-point injection (MPI). Engine Type Cylinder Configuration: Inline 4-Cylinder Valvetrain: SOHC or DOHC with timing belt or timing chain depending on engine variant. 🔧 Transmission Standard Transmission Type: 5-speed manual transmission Optional Transmission Type: 4-speed automatic transmission Features Transmission Fluid Type: Dexron III (Automatic Transmission Fluid - ATF) 📐 Dimensions Exterior Body Styles: 4-door Sedan, 5-door Hatchback, 5-door Wagon (MPV variant 'Familia S-Wagon'/'Protege5') Weights Curb Weight Range: Approximately 2500 - 2900 lbs (1134 - 1315 kg), depending on body style and equipment. 🛡️ Safety Features Ratings NHTSA Ratings General: Varies by model year and specific...