🏷️ Basic Information Identification Make: Mazda Model: Protegé Production Years: 1999-2003 Codes Chassis Code: BJ 👋 Introduction Market Position Segment: Compact Car Target Audience: DIY mechanics, independent repair shops, and Mazda owners seeking detailed repair information. Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra, Mitsubishi Lancer. Key Features Vehicle Strengths: Reliability, sporty handling, practicality, good fuel economy (depending on engine), affordable maintenance. Manual Value Proposition: Provides comprehensive, manufacturer-level diagnostic and repair procedures essential for maintaining the vehicle's performance and longevity. 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission (Manual & Automatic), Drivetrain, Suspension, Steering, Brakes, HVAC, Electrical System, Bodywork, Fuel System, Cooling System, Exhaust System, Interior Components, Exterior Components, Diagnostic Procedures, Troubleshooting Page Count Estimated Pages: 1500+ Manual Type Type: Official Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical (including disassembly/assembly), Engine control systems (ECU, sensors, actuators), Ignition system, Fuel injection system, Emissions control, Lubrication system, Cooling system, Air intake system Transmission Drivetrain: Manual transmission (MT) overhaul and repair, Automatic transmission (AT) overhaul and repair, Clutch system, Drive shafts, CV joints, Differential, Front-wheel drive components Chassis Suspension Steering: Front suspension (MacPherson struts), Rear suspension (multi-link), Steering system (power steering), Wheel alignment specifications Brakes: Front disc brakes, Rear drum brakes (typical), Anti-lock Braking System (ABS) if equipped, Brake system maintenance and repair Electrical Electronics: Battery, Charging system (alternator), Starting system (starter motor), Lighting system (headlights, taillights, interior), Fuses and relays, Wiring diagrams, Power windows, Power locks, Gauges and indicators, Audio system, Immobilizer system Comfort Convenience: HVAC (Heating, Ventilation, and Air Conditioning) system, Power mirrors, Cruise control, Seats, Interior trim removal/installation Body Exterior Interior: Body panel removal/installation, Doors, Hood, Trunk lid, Bumpers, Exterior trim, Interior trim, Upholstery, Glass replacement Procedures Included Maintenance: Oil changes, Filter replacements (oil, air, fuel, cabin), Spark plug replacement, Coolant flush, Brake fluid flush, Transmission fluid change, Belt inspection/replacement, Tire rotation, Battery maintenance Repair Overhaul: Engine rebuilding, Transmission overhaul, Suspension component replacement, Brake caliper rebuild, Starter/alternator replacement, Radiator replacement, Fuel pump replacement, Electrical component diagnosis and replacement Diagnostics Troubleshooting: Symptom-based troubleshooting guides, Diagnostic trouble codes (DTCs), Electrical circuit testing, Sensor testing, Fuel system pressure testing Technical Specifications: Torque specifications for all fasteners, Lubricant and fluid types and capacities, Engine timing procedures, Valve clearance specifications, Compression test procedures, Emission control system diagnostics Technical Depth Depth: Comprehensive: Covers everything from basic maintenance and fluid checks to complete engine and transmission rebuilds, detailed diagnostics, and electrical system troubleshooting. 📊 Manual Specifications File Format File Format: PDF Searchable: Yes (typically OCR'd for text search) Printable: Yes Print Quality Quality: High-resolution scans/digital creation, ensuring clarity of diagrams and text. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Codes Displacement: FS-DE (2.0L DOHC I4), Z5-DE (1.5L SOHC I4 - less common in North America, check market specifics) Performance 2.0L Fs De Horsepower: Approx. 125-130 hp @ 6000 rpm (varies slightly by year/market) 2.0L Fs De Torque: Approx. 130-135 lb-ft @ 4000 rpm (varies slightly by year/market) 1.5L Z5 De Horsepower: Approx. 90-105 hp @ 6000 rpm 1.5L Z5 De Torque: Approx. 95-105 lb-ft @ 4000 rpm Fuel System Injection Type: Multi-point fuel injection (MPI) Recommended Fuel: 87 Octane Unleaded Gasoline Engine Design Configuration: Inline 4-cylinder Valvetrain: DOHC (Double Overhead Camshafts) for FS-DE, SOHC (Single Overhead Camshaft) for Z5-DE Bore X Stroke: FS-DE: 83.1 mm x 92.0 mm; Z5-DE: 78.0 mm x 78.4 mm Compression Ratio: FS-DE: 9.1:1; Z5-DE: 9.4:1 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission Optional Transmission Type Optional: 4-Speed Automatic Transmission Features Drivetrain: Front-Wheel Drive (FWD) Clutch Type: Dry single plate (Manual Transmission) 📐 Dimensions Exterior Length: Approx. 171.9 inches (4365 mm) Width: Approx. 67.5 inches (1715 mm) Height: Approx. 55.7 inches (1415 mm) Wheelbase: Approx. 102.8 inches (2610 mm) Front Track: Approx. 58.7 inches (1490 mm) Rear Track: Approx. 58.3 inches (1480 mm) Weights Curb Weight: Approx. 2600-2800 lbs (1180-1270 kg), varies by trim and transmission Cargo Cargo Volume: Sedan: Approx. 12.0 cu ft; Hatchback: Approx. 22.7 cu ft (rear seats up) 🛡️ Safety Features Ratings NHTSA Driver Front Impact: Good (for most model years) NHTSA Passenger Front Impact: Good (for most model years) IIHS Side Impact: Acceptable (for models with side airbags, if equipped) Active Features ABS: Optional on some trims, standard on higher trims later in the generation. Traction Control: Rarely available on this generation. Passive Features Airbags: Driver and front passenger airbags standard. Side airbags optional on select models/trims. Seatbelts: Three-point front and rear seatbelts, driver pretensioner. Child Safety: LATCH (Lower Anchors and Tethers for Children) system likely not present in this generation; relies on seatbelt mounting. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD or Cassette player, typically with 4-6 speakers. Aftermarket upgrades common. Navigation: Not available from factory...