🏷️ Basic Information Identification Make: Mazda Model: Protege Year: 1996 Codes Chassis Code: BJ Series 👋 Introduction Market Position Market Segment: Compact car, positioned as a reliable and affordable option in its class. Competitive Analysis Competitors: Competed against vehicles like the Honda Civic, Toyota Corolla, Ford Escort, and Nissan Sentra. Key Features Value Proposition: Offered a good balance of performance, fuel efficiency, practicality, and Mazda's signature driving dynamics. Badge Engineering: The 1996 Protege was part of the BJ platform, shared with other Mazda models and later adapted for other platforms like the Ford Focus in some markets. 📋 Manual Details Coverage Areas Coverage: All models, All repairs A-Z Page Count Page Count: Extensive (typical for complete workshop manuals, estimated 1000+ pages) Manual Type Manual Type: Complete Workshop Manual / Service Manual Language Language: English Format Format: Likely printed, or high-quality PDF scan for digital versions 📖 Manual Coverage Systems Covered Engine Overhaul: Complete engine disassembly, inspection, repair, and reassembly procedures for all variants. Fuel System: Fuel injection system diagnostics, repair, pump, injectors, lines, and tank service. Ignition System: Spark plugs, coils, distributors (if applicable), timing, and electronic control unit (ECU) integration. Cooling System: Radiator, hoses, thermostat, water pump, fan, and coolant specifications/procedures. Exhaust System: Catalytic converter, mufflers, pipes, hangers, and gasket replacement. Transmission Manual: Clutch, gearbox overhaul, gear shift mechanism, and fluid specifications. Transmission Automatic: ATF type, torque converter, valve body, and transmission control unit (TCU) diagnostics and repair. Drivetrain And Axles: CV joints, drive shafts, differential, and wheel bearings. Suspension System: Front and rear suspension components, alignment, shock absorbers, struts, and bushings. Steering System: Power steering pump, rack and pinion, steering column, and alignment. Brake System: Disc brake calipers, pads, rotors, drum brakes, parking brake, ABS system diagnostics and repair. Electrical System: Wiring diagrams, fuse box layouts, battery, alternator, starter motor, lighting, and accessories. Body And Chassis: Body panel removal/installation, doors, glass, interior trim, and structural components. HVAC System: Air conditioning, heating, blower motor, controls, and refrigerant handling. Diagnostic Troubleshooting: Systematic diagnostic procedures for common and uncommon issues across all vehicle systems. Procedures Included Preventive Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, and inspections. Routine Maintenance: Oil changes, tire rotations, brake pad replacement, spark plug replacement, etc. Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, brake caliper rebuilds. Component Replacement: Detailed guides for replacing specific parts like alternators, starters, radiators, fuel pumps, etc. Electrical Diagnostics: Testing of circuits, sensors, actuators, and ECUs using multimeters and diagnostic tools. Troubleshooting Guides: Step-by-step guides to identify and resolve specific vehicle symptoms. Torque Specifications: Precise torque values for all critical fasteners to ensure proper assembly and prevent damage. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete overhaul and advanced diagnostics. Diagnostic Approach: Includes diagnostic trouble codes (DTCs), sensor data interpretation, and component testing procedures. Rebuilding Procedures: Detailed instructions for rebuilding major components like engines, transmissions, and steering racks. Special Tools: Identification and usage instructions for any specialized tools required for specific procedures. 📊 Manual Specifications File Format Digital Format: If PDF, likely high-resolution scans for clarity and printability. Searchable text often included in quality scans. Print Quality Print Quality: For printed versions, expect clear, legible text and high-quality diagrams/illustrations. For digital, high-resolution scans are critical. Binding Type Binding Type: Likely a durable comb binding or spiral binding for printed copies, allowing for flat opening on a workbench. Paper Type Paper Type: For printed versions, expect durable, possibly laminated paper for resilience in a workshop environment. ⚙️ Engine Specifications Primary Engine Engine Code: Z5-DE Engine Type: Inline-4, DOHC, 16-valve Displacement: 1.5 Liters (1498 cc) Performance Horsepower: Approx. 90-94 hp @ 6000 rpm (varies slightly by market and specific tuning) Torque: Approx. 93-95 lb-ft @ 4000 rpm (varies slightly) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Multi-point Fuel Injection (MPI) Recommended Fuel: Unleaded gasoline, 87 octane (or higher) Cooling System Coolant Type: Ethylene glycol based coolant (e.g., Mazda FL22 or equivalent long-life coolant) Ignition System Spark Plugs: NGK BKR5E-11 (or equivalent) Engine Oil Oil Type: SAE 5W-30 API SG or SH (synthetic blend or full synthetic recommended) Oil Capacity: Approx. 3.7 US quarts (3.5 liters) with filter change 🔧 Transmission Standard Transmission Type: 5-speed manual transmission Optional Transmission Type: 4-speed automatic transmission Features Automatic Control: Electronic control unit (ECU) for shift logic and torque converter lock-up. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 gear oil (Mazda Manual Transmission Oil JWS 300 or equivalent) Automatic Transmission Fluid: Dexron III/Mercon (Mazda ATF D3 or equivalent) 📐 Dimensions Exterior Length: Approx. 164.5 inches (4178 mm) Width: Approx. 66.7 inches (1694 mm) Height: Approx. 54.1 inches (1374 mm) Wheelbase: Approx. 97.9 inches (2487 mm) Weights Curb Weight: Approx. 2300 - 2450 lbs (1043 - 1111 kg) depending on trim and transmission 🛡️ Safety Features Ratings NHTSA Front Crash Test: 4-star rating...