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2000 Mazda RX-7 (3rd gen) Service and Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: RX-7 Model Generation: 3rd Generation (FD) Model Year: 2000 Codes Chassis Code: FD3S 👋 Introduction Market Position Market Niche: Performance Sports Car Key Selling Points: Rotary engine, lightweight chassis, exceptional handling, distinctive styling. Competitive Analysis Competitors Era: Nissan 300ZX (Z32), Toyota Supra (Mk IV), Mitsubishi 3000GT/GTO, Porsche 968. Key Features Manual Value Proposition: Provides factory-level diagnostic and repair information essential for maintaining the unique rotary engine and complex systems of the FD RX-7. 📋 Manual Details Coverage Areas Coverage Scope: All models and all repairs A-Z Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: Printed Book / Potentially Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Rotary Engine (13B-REW), Fuel Injection, Ignition System, Emission Controls, Cooling System, Lubrication System Drivetrain: Manual Transmission (R154-B), Clutch System, Driveshafts, Differential, Axles Suspension: Front and Rear Suspension Systems, Shock Absorbers, Springs, Bushings, Wheel Alignment Brakes: Front and Rear Disc Brakes, ABS System, Parking Brake Steering: Power Steering System, Steering Column, Steering Gear Electrical: Wiring Diagrams, Battery, Charging System, Starting System, Lighting, Gauges, ECU (Engine Control Unit), Immobilizer System Body And Interior: Body Panels, Doors, Windows, Seats, Trim, HVAC System, Air Conditioning Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Spark Plug (Apex Seal) Inspection/Replacement Diagnostics: Troubleshooting Guides, Symptom-Based Diagnostics, OBD-II Codes and Diagnosis Repair: Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake System Repair, Electrical Component Diagnosis and Repair, Bodywork Repair Disassembly And Assembly: Complete step-by-step instructions for component removal and installation Technical Depth Depth: Comprehensive: from basic fluid checks to complete engine and transmission rebuilds, including detailed electrical diagnostics and wiring schematics. 📊 Manual Specifications File Format Digital Format Details: If digital, expect searchable PDF, high-resolution scans, printable pages. Print Quality Print Quality: High quality, durable paper suitable for workshop environments. Binding Type Binding: Typically spiral-bound or perfect-bound for ease of use and durability in a shop setting. Paper Type Paper Quality: Heavy-duty, possibly coated paper to resist grease and oil contamination. ⚙️ Engine Specifications Primary Engine Engine Type: Twin-Rotary, Naturally Aspirated (select markets) / Twin-Turbocharged Engine Code: 13B-REW Engine Configuration: Sequential Twin-Turbocharged Rotary Displacement: 1308 cc (2 x 654 cc) Performance Horsepower Turbo: 255 hp @ 6500 rpm (early) / 280 hp @ 6500 rpm (later/Type RZ) Torque Turbo: 217 lb-ft @ 4000 rpm (early) / 231 lb-ft @ 5000 rpm (later) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with sequential twin-turbo system. Fuel Type: Premium Unleaded Gasoline (91+ Octane) Maintenance Notes Apex Seals: Critical wear item requiring careful monitoring and potential replacement. Manual details inspection and replacement procedures. Premix Recommendation: Some owners and mechanics recommend supplemental oil injection (premix) to aid apex seal lubrication, especially under high-load conditions. Manual will specify factory lubrication methods. 🔧 Transmission Standard Transmission Type: 6-speed Manual Transmission Code: Mazda R154-B (variant) Optional Automatic Transmission: Not available for the 2000 model year in most markets (primarily manual). Features Clutch Type: Hydraulic, Single Dry Plate Fluid Specifications Manual Transmission Fluid: Mazda GL-5 75W-90 Synthetic Gear Oil (or equivalent specified by Mazda) 📐 Dimensions Exterior Wheelbase: 2345 mm (92.3 in) Length: 4295 mm (169.1 in) Width: 1750 mm (68.9 in) Height: 1235 mm (48.6 in) Weights Curb Weight: Approx. 1300 kg (2866 lbs) depending on trim Gross Vehicle Weight Rating: Specify from manual Wheels And Tires Wheelbase Tire Size: Front: 225/50R16, Rear: 245/45R16 (standard) / Front: 225/40R17, Rear: 245/40R17 (optional/later) Wheel Bolt Pattern: 5x114.3 mm (5x4.5 inches) 🛡️ Safety Features Ratings NHTSA Ratings: Not extensively rated by NHTSA for this era in a comparable format to modern vehicles. Refer to specific model year for available data. IIHS Ratings: Similar to NHTSA, specific ratings for this era may be limited. Focus on structural integrity details in the manual. Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional Traction Control System (TCS) on some trims. Passive Features Airbags: Driver and Passenger Frontal Airbags Seatbelts: 3-point Inertia Reel Seatbelts with Pretensioners Structural Chassis Design: Reinforced chassis with impact-absorbing zones. Manual details structural components and repair procedures. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player with optional premium sound system (Bose on some trims). Climate Control: Manual or Automatic Climate Control (depending on trim level). Driver Assistance Cruise Control: Standard Cruise Control Connectivity Diagnostic Port: OBD-II (On-Board Diagnostics II) port for electronic diagnostics. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 6 months, whichever comes first. Refer to manual for precise intervals based on driving conditions. Air Filter Replacement: Every 15,000-30,000 miles or as needed based on inspection. Manual will provide specific intervals. Spark Plug Replacement: Typically Platinum or Iridium plugs. Check manual for specific type and replacement interval (often longer, e.g., 60,000 miles). Fluid Specifications Engine Oil: 5W-30 or 10W-30 Synthetic (API SN/SM or...
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2000 Mazda RX-7 (3rd gen) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-7
Model Generation:
3rd Generation (FD)
Model Year:
2000
Codes
Chassis Code:
FD3S
👋 Introduction
Market Position
Market Niche:
Performance Sports Car
Key Selling Points:
Rotary engine, lightweight chassis, exceptional handling, distinctive styling.
Competitive Analysis
Competitors Era:
Nissan 300ZX (Z32), Toyota Supra (Mk IV), Mitsubishi 3000GT/GTO, Porsche 968.
Key Features
Manual Value Proposition:
Provides factory-level diagnostic and repair information essential for maintaining the unique rotary engine and complex systems of the FD RX-7.
📋 Manual Details
Coverage Areas
Coverage Scope:
All models and all repairs A-Z
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
Printed Book / Potentially Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Rotary Engine (13B-REW), Fuel Injection, Ignition System, Emission Controls, Cooling System, Lubrication System
Drivetrain:
Manual Transmission (R154-B), Clutch System, Driveshafts, Differential, Axles
Suspension:
Front and Rear Suspension Systems, Shock Absorbers, Springs, Bushings, Wheel Alignment
Brakes:
Front and Rear Disc Brakes, ABS System, Parking Brake
Steering:
Power Steering System, Steering Column, Steering Gear
Electrical:
Wiring Diagrams, Battery, Charging System, Starting System, Lighting, Gauges, ECU (Engine Control Unit), Immobilizer System
Body And Interior:
Body Panels, Doors, Windows, Seats, Trim, HVAC System, Air Conditioning
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Spark Plug (Apex Seal) Inspection/Replacement
Diagnostics:
Troubleshooting Guides, Symptom-Based Diagnostics, OBD-II Codes and Diagnosis
Repair:
Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake System Repair, Electrical Component Diagnosis and Repair, Bodywork Repair
Disassembly And Assembly:
Complete step-by-step instructions for component removal and installation
Technical Depth
Depth:
Comprehensive: from basic fluid checks to complete engine and transmission rebuilds, including detailed electrical diagnostics and wiring schematics.
📊 Manual Specifications
File Format
Digital Format Details:
If digital, expect searchable PDF, high-resolution scans, printable pages.
Print Quality
Print Quality:
High quality, durable paper suitable for workshop environments.
Binding Type
Binding:
Typically spiral-bound or perfect-bound for ease of use and durability in a shop setting.
Paper Type
Paper Quality:
Heavy-duty, possibly coated paper to resist grease and oil contamination.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Twin-Rotary, Naturally Aspirated (select markets) / Twin-Turbocharged
Engine Code:
13B-REW
Engine Configuration:
Sequential Twin-Turbocharged Rotary
Displacement:
1308 cc (2 x 654 cc)
Performance
Horsepower Turbo:
255 hp @ 6500 rpm (early) / 280 hp @ 6500 rpm (later/Type RZ)
Torque Turbo:
217 lb-ft @ 4000 rpm (early) / 231 lb-ft @ 5000 rpm (later)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with sequential twin-turbo system.
Fuel Type:
Premium Unleaded Gasoline (91+ Octane)
Maintenance Notes
Apex Seals:
Critical wear item requiring careful monitoring and potential replacement. Manual details inspection and replacement procedures.
Premix Recommendation:
Some owners and mechanics recommend supplemental oil injection (premix) to aid apex seal lubrication, especially under high-load conditions. Manual will specify factory lubrication methods.
🔧 Transmission
Standard
Transmission Type:
6-speed Manual
Transmission Code:
Mazda R154-B (variant)
Optional
Automatic Transmission:
Not available for the 2000 model year in most markets (primarily manual).
Features
Clutch Type:
Hydraulic, Single Dry Plate
Fluid Specifications
Manual Transmission Fluid:
Mazda GL-5 75W-90 Synthetic Gear Oil (or equivalent specified by Mazda)
📐 Dimensions
Exterior
Wheelbase:
2345 mm (92.3 in)
Length:
4295 mm (169.1 in)
Width:
1750 mm (68.9 in)
Height:
1235 mm (48.6 in)
Weights
Curb Weight:
Approx. 1300 kg (2866 lbs) depending on trim
Gross Vehicle Weight Rating:
Specify from manual
Wheels And Tires
Wheelbase Tire Size:
Front: 225/50R16, Rear: 245/45R16 (standard) / Front: 225/40R17, Rear: 245/40R17 (optional/later)
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Not extensively rated by NHTSA for this era in a comparable format to modern vehicles. Refer to specific model year for available data.
IIHS Ratings:
Similar to NHTSA, specific ratings for this era may be limited. Focus on structural integrity details in the manual.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS) on some trims.
Passive Features
Airbags:
Driver and Passenger Frontal Airbags
Seatbelts:
3-point Inertia Reel Seatbelts with Pretensioners
Structural
Chassis Design:
Reinforced chassis with impact-absorbing zones. Manual details structural components and repair procedures.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player with optional premium sound system (Bose on some trims).
Climate Control:
Manual or Automatic Climate Control (depending on trim level).
Driver Assistance
Cruise Control:
Standard Cruise Control
Connectivity
Diagnostic Port:
OBD-II (On-Board Diagnostics II) port for electronic diagnostics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 6 months, whichever comes first. Refer to manual for precise intervals based on driving conditions.
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on inspection. Manual will provide specific intervals.
Spark Plug Replacement:
Typically Platinum or Iridium plugs. Check manual for specific type and replacement interval (often longer, e.g., 60,000 miles).
Fluid Specifications
Engine Oil:
5W-30 or 10W-30 Synthetic (API SN/SM or equivalent). Crucial to use a quality synthetic oil. Refer to manual for precise specifications and capacity.
Coolant:
Mazda FL22 Long Life Coolant (or equivalent) - typically a pink/red ethylene glycol-based coolant. Capacity: Approx. 8.2 Liters.
Brake Fluid:
DOT 3 or DOT 4 Synthetic Brake Fluid.
Power Steering Fluid:
Mazda Genuine ATF (Automatic Transmission Fluid) or equivalent. Capacity: Approx. 1 Liter.
Known Issues
Apex Seal Wear:
The most well-known issue. Symptoms include poor compression, rough idle, difficulty starting when hot. Manual details compression testing and rebuilds.
Vacuum Lines And Emissions Controls:
Aging rubber lines can lead to vacuum leaks, affecting performance and emissions. Manual provides diagrams for identification and replacement.
Ignition System Components:
Coil packs and ignition control modules can fail. Manual covers testing and replacement.
Turbocharger Issues:
Overheating or lubrication issues can affect turbo longevity. Regular oil changes and proper cooling are critical. Manual covers turbo inspection and repair.
📚 Vehicle History
Brand Heritage
Mazda Rotary Legacy:
Mazda's long history with rotary engines, starting with the Cosmo, culminating in the RX-7 and RX-8.
Model Evolution
Rx-7 Generations:
SA/FB (1st Gen), FC (2nd Gen), FD (3rd Gen). The FD represents the pinnacle of RX-7 development.
Production
Production Years:
1992-2002 (global); 1993-2002 (USDM)
Manufacturing Location:
Hiroshima, Japan
Discontinuation
Reason For Discontinuation:
Declining sales due to economic factors and the inherent complexity/emissions challenges of the rotary engine for modern regulations.
🏆 Awards & Recognition
Recognitions
Car And Driver Awards:
Car and Driver's Ten Best list multiple times during its production run.
Automotive Journalism Praise:
Consistently praised for its handling, driver engagement, and unique rotary powerplant by automotive publications worldwide.
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