1998 Mazda RX-7 (3rd gen) Service and Repair Manual
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🏷️ Basic Information Identification Make: Mazda Model: RX-7 Generation Generation Designation: 3rd Generation (FD) Codes Chassis Code: FD3S Engine Code: 13B-REW 👋 Introduction Market Position Segment: Sports Car, Grand Tourer Usp: Twin-rotor Wankel rotary engine, lightweight chassis, exceptional handling dynamics, iconic design Competitive Analysis Direct Competitors 1998: Nissan 300ZX (Z32), Toyota Supra (Mk IV), Porsche 911 (996) Key Features Engine Type: Rotary Engine Handling Focus: Near 50/50 weight distribution, double-wishbone suspension Aerodynamics: Aggressive styling with functional aerodynamic elements 📋 Manual Details Coverage Areas Coverage Scope: All models and all repairs A-Z for 1998 Mazda RX-7 (3rd Gen) Page Count Estimated Page Count: Approx. 2000-2500 pages (typical for comprehensive factory service manuals) Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: Likely printed (original dealership distribution) or high-quality PDF scan 📖 Manual Coverage Systems Covered Powertrain: Engine (rotary), fuel system, ignition system, lubrication, cooling, exhaust, emissions control, drivetrain (transmission, differential, driveshafts) Chassis: Suspension (front and rear), steering, brakes (front and rear, ABS), wheels and tires Electrical: Lighting, instruments and gauges, power accessories, HVAC controls, body electrical, engine control unit (ECU), wiring diagrams Body: Body construction, exterior trim, interior trim, doors, windows, seats, roof (including T-tops) Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, spark plug replacement, belt inspection/replacement Diagnostics: Troubleshooting guides, symptom-based diagnostics, fault code interpretation (OBD-II), diagnostic procedures for all major systems Repair: Component removal and installation, engine rebuild procedures, transmission overhaul, suspension component replacement, brake caliper service, electrical component repair Specifications: Torque specifications, clearances, fluid types and capacities, wiring diagrams, diagnostic connector locations Technical Depth Depth: Factory-level technical depth, covering basic maintenance to complete engine rebuilds and complex electrical diagnostics. Includes detailed schematics and troubleshooting trees. 📊 Manual Specifications File Format Digital Format Details: If PDF, expect high-resolution scans, potentially searchable text if OCR processed. Original FSMs are typically multi-volume printed books. Print Quality Print Quality Details: Originals feature high-quality printing with clear diagrams and legible text. Scanned versions aim to replicate this clarity. Binding Type Binding Type Details: Originals typically perfect bound or spiral bound for durability and ease of use in a workshop. PDF versions are digital. Paper Type Paper Type Details: Originals use durable, often coated paper to withstand workshop conditions and frequent use. ⚙️ Engine Specifications Primary Engine Engine Type: Rotary (Wankel) Engine Code: 13B-REW Configuration: Twin-Rotor, Twin-Turbocharged Displacement: 1.3 L (654 cc x 2) Performance Horsepower: 275 hp @ 6500 rpm (US Spec) Torque: 295 lb-ft @ 5000 rpm (US Spec) Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (EFI) Fuel Type: Premium Unleaded Gasoline (91 Octane or higher recommended) Cooling System Cooling Type: Liquid-Cooled Lubrication Oil Type Recommendation: API SG or higher, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on temperature) 🔧 Transmission Standard Transmission Type: 6-Speed Manual Optional Transmission Type: 4-Speed Automatic (less common, often found on non-turbo models or specific markets) Features Manual Transmission Details: Close-ratio gearbox optimized for performance driving Fluid Specifications Manual Transmission Fluid: GL-4 Gear Oil (e.g., Mobil 1 75W-90 or equivalent, check manual for exact specification) 📐 Dimensions Exterior Length: 170.1 inches (4320 mm) Width: 69.1 inches (1755 mm) Height: 48.2 inches (1225 mm) Wheelbase: 95.5 inches (2425 mm) Weights Curb Weight: Approx. 2900-3000 lbs (1315-1360 kg) depending on trim and options Weight Distribution: Close to 50/50 front/rear Cargo Cargo Volume: Limited, primarily behind seats; specific volume not widely published but characteristic of a 2-seater sports coupe. 🛡️ Safety Features Ratings NHTSA Crash Test Results: NHTSA data for this era may not be as comprehensive as modern standards, but the vehicle was designed with safety features for its class. Active Features ABS: Standard Anti-lock Braking System (ABS) Passive Features Airbags: Driver and Passenger Airbags Seatbelts: Three-point inertia-reel seatbelts Body Structure: Reinforced safety cage and crumple zones 💡 Technology Features Infotainment Audio System: Factory premium audio system (e.g., Bose on some trims), often with CD player and cassette tape. Climate Control: Automatic Climate Control (optional on some trims) Driver Assistance Cruise Control: Standard on most models Traction Control: TCS (Traction Control System) available on certain trims/markets Connectivity Diagnostic Port: OBD-II compliant diagnostic port for engine and emissions data 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months (more frequent recommended for hard driving or rotary engine specifics) Spark Plug Replacement Interval: Typically 30,000 miles, but crucial to follow manual for specific plug types and procedures for rotary engines. Timing Belt Equivalent: Rotary engines do not have timing belts; they have drive belts for accessories. The oil pump drive is internal. Fluid Specifications Engine Coolant: Mazda coolant or equivalent (typically a silicate-free OAT coolant, check manual for specific type and capacity) Brake Fluid: DOT 3 or DOT 4 (check manual for specific recommendation) Power Steering Fluid: Mazda Genuine ATF or Dexron II/III equivalent Known Issues...
Factory-level technical depth, covering basic maintenance to complete engine rebuilds and complex electrical diagnostics. Includes detailed schematics and troubleshooting trees.
📊 Manual Specifications
File Format
Digital Format Details:
If PDF, expect high-resolution scans, potentially searchable text if OCR processed. Original FSMs are typically multi-volume printed books.
Print Quality
Print Quality Details:
Originals feature high-quality printing with clear diagrams and legible text. Scanned versions aim to replicate this clarity.
Binding Type
Binding Type Details:
Originals typically perfect bound or spiral bound for durability and ease of use in a workshop. PDF versions are digital.
Paper Type
Paper Type Details:
Originals use durable, often coated paper to withstand workshop conditions and frequent use.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Rotary (Wankel)
Engine Code:
13B-REW
Configuration:
Twin-Rotor, Twin-Turbocharged
Displacement:
1.3 L (654 cc x 2)
Performance
Horsepower:
275 hp @ 6500 rpm (US Spec)
Torque:
295 lb-ft @ 5000 rpm (US Spec)
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (EFI)
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
Cooling System
Cooling Type:
Liquid-Cooled
Lubrication
Oil Type Recommendation:
API SG or higher, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on temperature)
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual
Optional
Transmission Type:
4-Speed Automatic (less common, often found on non-turbo models or specific markets)
Features
Manual Transmission Details:
Close-ratio gearbox optimized for performance driving
Fluid Specifications
Manual Transmission Fluid:
GL-4 Gear Oil (e.g., Mobil 1 75W-90 or equivalent, check manual for exact specification)
📐 Dimensions
Exterior
Length:
170.1 inches (4320 mm)
Width:
69.1 inches (1755 mm)
Height:
48.2 inches (1225 mm)
Wheelbase:
95.5 inches (2425 mm)
Weights
Curb Weight:
Approx. 2900-3000 lbs (1315-1360 kg) depending on trim and options
Weight Distribution:
Close to 50/50 front/rear
Cargo
Cargo Volume:
Limited, primarily behind seats; specific volume not widely published but characteristic of a 2-seater sports coupe.
🛡️ Safety Features
Ratings
NHTSA Crash Test Results:
NHTSA data for this era may not be as comprehensive as modern standards, but the vehicle was designed with safety features for its class.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Passive Features
Airbags:
Driver and Passenger Airbags
Seatbelts:
Three-point inertia-reel seatbelts
Body Structure:
Reinforced safety cage and crumple zones
💡 Technology Features
Infotainment
Audio System:
Factory premium audio system (e.g., Bose on some trims), often with CD player and cassette tape.
Climate Control:
Automatic Climate Control (optional on some trims)
Driver Assistance
Cruise Control:
Standard on most models
Traction Control:
TCS (Traction Control System) available on certain trims/markets
Connectivity
Diagnostic Port:
OBD-II compliant diagnostic port for engine and emissions data
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (more frequent recommended for hard driving or rotary engine specifics)
Spark Plug Replacement Interval:
Typically 30,000 miles, but crucial to follow manual for specific plug types and procedures for rotary engines.
Timing Belt Equivalent:
Rotary engines do not have timing belts; they have drive belts for accessories. The oil pump drive is internal.
Fluid Specifications
Engine Coolant:
Mazda coolant or equivalent (typically a silicate-free OAT coolant, check manual for specific type and capacity)
Brake Fluid:
DOT 3 or DOT 4 (check manual for specific recommendation)
Power Steering Fluid:
Mazda Genuine ATF or Dexron II/III equivalent
Known Issues
Apex Seal Wear:
A well-documented concern with all rotary engines, requiring proper maintenance and avoidance of detonation. Manual covers inspection and replacement.
Pre-Mix Oil System:
The 13B-REW uses an automatic oil injection system to lubricate apex seals. Ensuring this system functions correctly is vital; manual details its operation and potential issues.
Sequential Turbo System:
The twin-turbo system's complex plumbing and control can be a source of issues. The manual details its operation and troubleshooting.
📚 Vehicle History
Brand Heritage
Rotary Legacy:
Mazda's long and successful history with the Wankel rotary engine, dating back to the Cosmo Sport.
Model Evolution
Rx7 Generations:
The RX-7 line evolved through three generations: SA/FB (1978-1985), FC (1985-1992), and FD (1992-2002).
Production
Production Period Fd:
1992-2002 (with the 1998 model year being part of the later FD series)
Manufacturing Location:
Hiroshima, Japan
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
Named to Car and Driver's Ten Best list multiple times during its production run, highlighting its engineering and performance.
Motortrend Car Of The Year:
Often cited as a benchmark sports car of its era, receiving significant critical acclaim.