mazda carburetor RX 7 1979 - 1985 Service Repair Manual
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The Mazda RX-7 First Generation (SA22C), produced from 1978 to 1985, is a compact sports car celebrated for its distinctive rotary engine, exceptional handling, and timeless design. This model offered a unique driving experience characterized by smooth operation and a high power-to-weight ratio, positioning it as a compelling alternative to established sports cars of its era. Its sophisticated suspension design and balanced chassis contributed to its renowned agility and driving dynamics, making it a favorite among enthusiasts seeking performance and a connection to the road. The RX-7's classic proportions and enduring styling have cemented its status as an automotive icon. This comprehensive factory service manual provides detailed information for the maintenance, repair, and diagnosis of the Mazda RX-7 First Generation. It covers all essential systems, including the unique rotary powertrain (12A engine), fuel and ignition systems, chassis components such as suspension and brakes, and the electrical system. The manual includes scheduled maintenance procedures, in-depth repair instructions, diagnostic guides, and critical technical specifications. It is an indispensable resource for owners and professional technicians aiming to preserve the performance, reliability, and longevity of this distinctive rotary-powered sports car. 🏷️ Basic Information Identification Make: Mazda Model: RX-7 Generation: First Generation (SA22C) Generation Years: 1978-1985 Codes Chassis Code: SA22C (North America), FB33 (Japan) Engine Code Primary: 12A (Rotary) Engine Code Secondary: 13B (Later models, often with fuel injection, but manual focuses on carbureted 12A for this range) 👋 Introduction Market Position Vehicle Segment: Compact Sports Car Target Audience: Enthusiasts seeking performance, handling, and a unique rotary engine experience. Competitive Analysis Competitors: Datsun Z-cars (240Z/260Z/280Z), Toyota Celica Supra, Porsche 924, Fiat X1/9 Key Features Rotary Engine: Smooth operation, high power-to-weight ratio, unique driving feel. Handling: Excellent weight distribution, sophisticated suspension design, praised for its agility. Design: Classic, timeless styling with a long hood and short deck proportion. Manual Value Utility For Owners: Essential for diagnosing and repairing the unique rotary engine, maintaining optimal performance, and preserving the vehicle's value. Utility For Professionals: Provides factory-accurate procedures and specifications for efficient and correct repairs, especially for the specialized rotary engine. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive service and repair Page Count Estimated Pages: 300-500+ (typical for a full factory service manual) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (Rotary 12A), Fuel System (Carburetor), Ignition System, Exhaust System, Transmission (Manual & Automatic), Driveline Chassis: Suspension (Front & Rear), Steering, Brakes (Front Disc, Rear Drum), Wheels & Tires Electrical: Wiring Diagrams, Lighting, Instruments, Charging System, Starting System, Accessories Body And Interior: Body Panels, Doors, Windows, Seats, Upholstery, HVAC (Heating, Ventilation, Air Conditioning) Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Repair: Engine Overhaul, Carburetor Rebuild, Transmission Repair, Suspension Overhaul, Brake System Repair, Electrical Component Replacement Diagnostics: Troubleshooting Guides, Symptom-Based Diagnosis, Component Testing Specifications: Torque Specifications, Clearances, Test Data, Component Tolerances Technical Depth Depth: Expert-level detail for professional technicians and serious DIY enthusiasts; covers diagnostic procedures, component removal/installation, and detailed rebuilds. 📊 Manual Specifications File Format Quality: High-resolution scans, typically searchable text for easy navigation. Print Quality Reproducibility: Printable pages for use in a workshop environment. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Mazda Wankel Rotary Engine Code: 12A Displacement Equivalent: 1146 cc (Rotary engine displacement is calculated differently) Rotor Housing Design: Two-rotor Performance Horsepower Range: Approx. 100-135 hp (depending on year and emissions controls) Torque Range: Approx. 110-125 lb-ft Fuel System Carburetor Type: Hitachi Twin-Choke Downdraft (e.g., DCH-333 for 1979-1980 models) Fuel Type: Unleaded gasoline (91 octane or higher recommended) Fuel Pump: Mechanical Lubrication Oil Type: API SF or SG, SAE 10W-30 or 10W-40 (refer to manual for specific temperature ranges) Oil Capacity: Approx. 5.0 US quarts (4.7 liters) with filter Ignition System Ignition Type: Distributor-based electronic ignition (CDI - Capacitor Discharge Ignition in some models) Cooling System Coolant Type: Ethylene glycol-based antifreeze (50/50 mix with distilled water) 🔧 Transmission Standard Type: 4-speed manual Optional Type: 3-speed automatic Features Manual Gear Ratios: Refer to specific model year in manual (e.g., 3.60:1 1st gear, 1.95:1 2nd, 1.30:1 3rd, 1.00:1 4th, 3.44:1 Reverse) Automatic Features: Torque converter, lock-up clutch (later models) Fluid Specifications Manual Fluid: API GL-4 SAE 75W-90 or 80W-90 gear oil Automatic Fluid: Dexron II or equivalent 📐 Dimensions Exterior Body Style: 2-door Coupe, 2-door Fastback/Hatchback Wheelbase: 95.3 inches (2420 mm) Length: 163.0 inches (4140 mm) Width: 65.4 inches (1661 mm) Height: 51.0 inches (1295 mm) Weights Curb Weight: Approx. 2300-2500 lbs (1043-1134 kg) Gross Vehicle Weight Rating: Refer to vehicle data plate 🛡️ Safety Features Ratings NHTSA Ratings: Not specifically rated by modern NHTSA standards; safety features were typical for the era. Active Features Braking System: Front ventilated disc brakes, Rear drum brakes (upgrade...
The Mazda RX-7 First Generation (SA22C), produced from 1978 to 1985, is a compact sports car celebrated for its distinctive rotary engine, exceptional handling, and timeless design. This model offered a unique driving experience characterized by smooth operation and a high power-to-weight ratio, positioning it as a compelling alternative to established sports cars of its era. Its sophisticated suspension design and balanced chassis contributed to its renowned agility and driving dynamics, making it a favorite among enthusiasts seeking performance and a connection to the road. The RX-7's classic proportions and enduring styling have cemented its status as an automotive icon.
This comprehensive factory service manual provides detailed information for the maintenance, repair, and diagnosis of the Mazda RX-7 First Generation. It covers all essential systems, including the unique rotary powertrain (12A engine), fuel and ignition systems, chassis components such as suspension and brakes, and the electrical system. The manual includes scheduled maintenance procedures, in-depth repair instructions, diagnostic guides, and critical technical specifications. It is an indispensable resource for owners and professional technicians aiming to preserve the performance, reliability, and longevity of this distinctive rotary-powered sports car.
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-7
Generation:
First Generation (SA22C)
Generation Years:
1978-1985
Codes
Chassis Code:
SA22C (North America), FB33 (Japan)
Engine Code Primary:
12A (Rotary)
Engine Code Secondary:
13B (Later models, often with fuel injection, but manual focuses on carbureted 12A for this range)
👋 Introduction
Market Position
Vehicle Segment:
Compact Sports Car
Target Audience:
Enthusiasts seeking performance, handling, and a unique rotary engine experience.
Competitive Analysis
Competitors:
Datsun Z-cars (240Z/260Z/280Z), Toyota Celica Supra, Porsche 924, Fiat X1/9
Key Features
Rotary Engine:
Smooth operation, high power-to-weight ratio, unique driving feel.
Handling:
Excellent weight distribution, sophisticated suspension design, praised for its agility.
Design:
Classic, timeless styling with a long hood and short deck proportion.
Manual Value
Utility For Owners:
Essential for diagnosing and repairing the unique rotary engine, maintaining optimal performance, and preserving the vehicle's value.
Utility For Professionals:
Provides factory-accurate procedures and specifications for efficient and correct repairs, especially for the specialized rotary engine.
📋 Manual Details
Coverage Areas
Manual Scope:
Comprehensive service and repair
Page Count
Estimated Pages:
300-500+ (typical for a full factory service manual)
Torque Specifications, Clearances, Test Data, Component Tolerances
Technical Depth
Depth:
Expert-level detail for professional technicians and serious DIY enthusiasts; covers diagnostic procedures, component removal/installation, and detailed rebuilds.
📊 Manual Specifications
File Format
Quality:
High-resolution scans, typically searchable text for easy navigation.
Print Quality
Reproducibility:
Printable pages for use in a workshop environment.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Mazda Wankel Rotary
Engine Code:
12A
Displacement Equivalent:
1146 cc (Rotary engine displacement is calculated differently)
Rotor Housing Design:
Two-rotor
Performance
Horsepower Range:
Approx. 100-135 hp (depending on year and emissions controls)
Torque Range:
Approx. 110-125 lb-ft
Fuel System
Carburetor Type:
Hitachi Twin-Choke Downdraft (e.g., DCH-333 for 1979-1980 models)
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Fuel Pump:
Mechanical
Lubrication
Oil Type:
API SF or SG, SAE 10W-30 or 10W-40 (refer to manual for specific temperature ranges)
Oil Capacity:
Approx. 5.0 US quarts (4.7 liters) with filter
Ignition System
Ignition Type:
Distributor-based electronic ignition (CDI - Capacitor Discharge Ignition in some models)
Cooling System
Coolant Type:
Ethylene glycol-based antifreeze (50/50 mix with distilled water)
🔧 Transmission
Standard
Type:
4-speed manual
Optional
Type:
3-speed automatic
Features
Manual Gear Ratios:
Refer to specific model year in manual (e.g., 3.60:1 1st gear, 1.95:1 2nd, 1.30:1 3rd, 1.00:1 4th, 3.44:1 Reverse)
Automatic Features:
Torque converter, lock-up clutch (later models)
Fluid Specifications
Manual Fluid:
API GL-4 SAE 75W-90 or 80W-90 gear oil
Automatic Fluid:
Dexron II or equivalent
📐 Dimensions
Exterior
Body Style:
2-door Coupe, 2-door Fastback/Hatchback
Wheelbase:
95.3 inches (2420 mm)
Length:
163.0 inches (4140 mm)
Width:
65.4 inches (1661 mm)
Height:
51.0 inches (1295 mm)
Weights
Curb Weight:
Approx. 2300-2500 lbs (1043-1134 kg)
Gross Vehicle Weight Rating:
Refer to vehicle data plate
🛡️ Safety Features
Ratings
NHTSA Ratings:
Not specifically rated by modern NHTSA standards; safety features were typical for the era.
Active Features
Braking System:
Front ventilated disc brakes, Rear drum brakes (upgrade to disc available on later models or aftermarket)
Suspension Features:
Independent front suspension (struts), Live rear axle with Watt's linkage
Passive Features
Seatbelts:
Three-point retractable front seatbelts
Steering Column:
Collapsible steering column
Fuel Tank:
Located rearward of the axle for better weight distribution and protection
💡 Technology Features
Infotainment
Radio:
Factory AM/FM radio with cassette player (optional).
Speakers:
Typically 2 or 4 speakers.
Driver Assistance
Cruise Control:
Optional on some models.
Connectivity
Connectivity Features:
None by modern standards; basic electrical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 6 months (whichever comes first), use of specific rotary oil additive often recommended.
Spark Plug Replacement:
Every 15,000-20,000 miles (specific rotary spark plugs required, often two per rotor housing).
Air Filter Replacement:
Every 15,000-20,000 miles or as needed based on conditions.
Fuel Filter Replacement:
Every 20,000-30,000 miles.
Coolant Flush:
Every 30,000 miles or 2-3 years.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 brake fluid
Coolant Capacity:
Approx. 6.0 US quarts (5.7 liters)
Known Issues
Apex Seal Wear:
Potential for apex seal wear leading to loss of compression and power; crucial to follow proper engine break-in and maintenance. Pre-mix of oil can aid lubrication.
Carburetor Tuning:
Carburetors require regular tuning and can be sensitive to altitude and humidity changes. Rebuild kits are available.
Thermal Management:
Rotary engines generate significant heat; proper cooling system maintenance is vital to prevent overheating.
Oil Consumption:
Rotary engines inherently consume a small amount of oil for lubrication of the seals, but excessive consumption indicates a problem.
📚 Vehicle History
Brand Heritage
Mazda Rotary Development:
Mazda's pioneering and persistent development of the Wankel rotary engine, starting with the Cosmo Sport.
Model Evolution
Rx-7 Introduction:
Launched globally in 1978 as the RX-7 (preceding the US market introduction in 1979), succeeding the RX-3.
Design Influences:
Influenced by sports car designs of the era, particularly the Porsche 924, and earlier Mazda rotary coupes.
Facelifts And Updates:
Minor styling updates and mechanical improvements occurred throughout the SA22C's production run, leading into the FB generation.
Production
Production Years:
1978-1985 (First Generation)
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Named to Car and Driver's 10Best list in 1979, highlighting its sporting credentials and value.