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Mazda RX2 RX3 1970-1978 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: RX-2 / RX-3 Chassis Codes: RX-2: S102A, RX-3: S124A, S132A, S133A, S134A, S135A, S136A, S137A Generation Generation Period: 1970-1978 👋 Introduction Market Position Segment: Compact Sports Coupe / Sedan / Wagon Target Audience: Enthusiasts, restorers, DIY mechanics, owners seeking in-depth technical information. Competitive Analysis Key Competitors: Datsun 510, Toyota Corolla TE20/30, Mitsubishi Lancer, Nissan Sunny/Cherry. Key Features Unique Selling Proposition: Rotary engine technology, sporty design, accessible performance for its era. Manual Value: Essential for maintaining and repairing the unique rotary engine and classic Mazda chassis. 📋 Manual Details Coverage Areas Covered Model Years: 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978 Covered Models: Mazda RX-2 (Satsuma), Mazda RX-3 (Savanna) Page Count Estimated Page Count: 500+ Manual Type Type: Full Service Repair Manual Language Language: English Format Format: PDF Download File Format File Type: PDF Searchability: Searchable text content Printable: Printable pages Print Quality Quality: High-resolution scans of original factory manuals Binding Type Binding: N/A (Digital Download) Paper Type Type: N/A (Digital Download) 📖 Manual Coverage Systems Covered Engine Mechanical: Rotary engine (12A), engine assembly, disassembly, inspection, torque specifications, seals, lubrication system. Fuel System: Carburetor (various models), fuel pump, fuel lines, fuel tank, emissions control systems. Ignition System: Distributor, ignition coils, spark plugs, wiring, timing adjustments. Cooling System: Radiator, fan, water pump, thermostat, coolant hoses, specifications. Transmission Manual: Clutch operation, gearbox disassembly, assembly, inspection, gear ratios, lubricant specifications. Transmission Automatic: ATF specifications, operation, adjustment procedures (if applicable). Drivetrain: Driveshaft, universal joints, rear axle, differential inspection and service. Suspension Front: MacPherson strut, control arms, ball joints, bushings, alignment specifications. Suspension Rear: Leaf springs, shock absorbers, locating links, inspection and service. Steering System: Steering gearbox, tie rods, steering column, linkage, lubrication. Brake System: Front disc brakes, rear drum brakes, master cylinder, wheel cylinders, brake lines, bleeding procedures, specifications. Electrical System: Wiring diagrams, alternator, starter motor, battery service, lighting systems, fuses, relays, instrument cluster. Body And Chassis: Body panel removal and installation, door mechanisms, window regulators, interior trim, chassis lubrication points. HVAC: Heater core, blower motor, controls, vents (if applicable). Procedures Included Scheduled Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks, lubrication points, tire rotation. Engine Repair: Complete engine rebuild, apex seal replacement, rotor housing resurfacing, porting (basic information), rebuild procedures. Transmission Repair: Gearbox rebuild, clutch replacement, synchro ring inspection. Brake Service: Brake pad/shoe replacement, caliper/wheel cylinder overhaul, brake line replacement, bleeding. Suspension And Steering: Replacement of ball joints, bushings, tie rod ends, steering gear adjustment. Electrical Diagnostics: Troubleshooting electrical faults using wiring diagrams, testing components. Bodywork Repair: Door adjustments, panel replacement guidelines, seal replacement. Technical Depth Depth: Comprehensive, from routine maintenance to major overhauls and troubleshooting. Diagnostic Procedures: Step-by-step troubleshooting guides for common problems. Torque Specifications: Detailed torque values for all critical fasteners. Wiring Diagrams: Full electrical system schematics. ⚙️ Engine Specifications Primary Engine Engine Type: Mazda Rotary (Wankel) Engine Code Common: 12A Displacement: 1146 cc (2 x 573 cc rotor chambers) Performance Horsepower Approx: 90-110 hp (depending on specific engine variant and emissions control) Torque Approx: 95-105 lb-ft (depending on specific engine variant) Fuel System Fuel Delivery: Single or Twin Barrel Carburetor (e.g., Hitachi, Mikuni, Stromberg) Fuel Type: Unleaded Gasoline (Octane rating dependent on local availability and engine tuning) Engine Mechanical Rotor Housing Material: Hard-chromed steel or cast iron with hard-chrome plating Apex Seals Material: Carbon-graphite or ceramic composite 🔧 Transmission Standard Type: 4-Speed Manual (most common) Optional Type: 3-Speed Automatic (less common) Features Manual Gear Ratios: Varies by specific model and year, manual will detail these. Fluid Specifications Manual Transmission Oil: API GL-4, SAE 75W-90 or 80W-90 Automatic Transmission Fluid: Dexron II (or equivalent) 📐 Dimensions Exterior Body Styles: Coupe, Sedan, Hardtop Coupe, Wagon Wheelbase Approx Rx2: 95.1 inches (2415 mm) Wheelbase Approx Rx3: 93.9 inches (2385 mm) for Coupe/Sedan, 97.2 inches (2470 mm) for Wagon Weights Curb Weight Approx: 2200-2500 lbs (1000-1135 kg) depending on body style and equipment 🛡️ Safety Features Ratings Crash Test Data: No modern crash test ratings available for vehicles of this era; safety features are basic. Active Features Braking System: Front Disc, Rear Drum (standard) Passive Features Seatbelts: Lap belts (front), basic lap belts (rear) Steering Column: Collapsible steering column (design varies by year) 💡 Technology Features Infotainment Features: Basic AM/FM radio, optional cassette player. Manual covers radio removal and basic electrical connections. Driver Assistance Features: None by modern standards. Focus on mechanical controls. Connectivity Features: N/A 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000 miles (4,800 km) or 3 months, whichever comes first. Oil Filter Replacement: With every oil change. Spark Plug Replacement: Refer to manual for specific interval (typically 10,000-20,000 miles). Coolant Flush: Every 24,000 miles (38,400 km) or 24 months. Fluid Specifications Engine Oil Type: API SF/CD, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on temperature). Engine Oil...
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Mazda RX2 RX3 1970-1978 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-2 / RX-3
Chassis Codes:
RX-2: S102A, RX-3: S124A, S132A, S133A, S134A, S135A, S136A, S137A
Generation
Generation Period:
1970-1978
👋 Introduction
Market Position
Segment:
Compact Sports Coupe / Sedan / Wagon
Target Audience:
Enthusiasts, restorers, DIY mechanics, owners seeking in-depth technical information.
Competitive Analysis
Key Competitors:
Datsun 510, Toyota Corolla TE20/30, Mitsubishi Lancer, Nissan Sunny/Cherry.
Key Features
Unique Selling Proposition:
Rotary engine technology, sporty design, accessible performance for its era.
Manual Value:
Essential for maintaining and repairing the unique rotary engine and classic Mazda chassis.
📋 Manual Details
Coverage Areas
Covered Model Years:
1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978
Covered Models:
Mazda RX-2 (Satsuma), Mazda RX-3 (Savanna)
Page Count
Estimated Page Count:
500+
Manual Type
Type:
Full Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
File Format
File Type:
PDF
Searchability:
Searchable text content
Printable:
Printable pages
Print Quality
Quality:
High-resolution scans of original factory manuals
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Rotary engine (12A), engine assembly, disassembly, inspection, torque specifications, seals, lubrication system.
Fuel System:
Carburetor (various models), fuel pump, fuel lines, fuel tank, emissions control systems.
Ignition System:
Distributor, ignition coils, spark plugs, wiring, timing adjustments.
Cooling System:
Radiator, fan, water pump, thermostat, coolant hoses, specifications.
Transmission Manual:
Clutch operation, gearbox disassembly, assembly, inspection, gear ratios, lubricant specifications.
Transmission Automatic:
ATF specifications, operation, adjustment procedures (if applicable).
Drivetrain:
Driveshaft, universal joints, rear axle, differential inspection and service.
Suspension Front:
MacPherson strut, control arms, ball joints, bushings, alignment specifications.
Suspension Rear:
Leaf springs, shock absorbers, locating links, inspection and service.
Steering System:
Steering gearbox, tie rods, steering column, linkage, lubrication.
Brake System:
Front disc brakes, rear drum brakes, master cylinder, wheel cylinders, brake lines, bleeding procedures, specifications.
Electrical System:
Wiring diagrams, alternator, starter motor, battery service, lighting systems, fuses, relays, instrument cluster.
Body And Chassis:
Body panel removal and installation, door mechanisms, window regulators, interior trim, chassis lubrication points.
HVAC:
Heater core, blower motor, controls, vents (if applicable).
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks, lubrication points, tire rotation.
Engine Repair:
Complete engine rebuild, apex seal replacement, rotor housing resurfacing, porting (basic information), rebuild procedures.
Transmission Repair:
Gearbox rebuild, clutch replacement, synchro ring inspection.
Brake Service:
Brake pad/shoe replacement, caliper/wheel cylinder overhaul, brake line replacement, bleeding.
Suspension And Steering:
Replacement of ball joints, bushings, tie rod ends, steering gear adjustment.
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams, testing components.
Bodywork Repair:
Door adjustments, panel replacement guidelines, seal replacement.
Technical Depth
Depth:
Comprehensive, from routine maintenance to major overhauls and troubleshooting.
Diagnostic Procedures:
Step-by-step troubleshooting guides for common problems.
Torque Specifications:
Detailed torque values for all critical fasteners.
Wiring Diagrams:
Full electrical system schematics.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Mazda Rotary (Wankel)
Engine Code Common:
12A
Displacement:
1146 cc (2 x 573 cc rotor chambers)
Performance
Horsepower Approx:
90-110 hp (depending on specific engine variant and emissions control)
Torque Approx:
95-105 lb-ft (depending on specific engine variant)
Fuel System
Fuel Delivery:
Single or Twin Barrel Carburetor (e.g., Hitachi, Mikuni, Stromberg)
Fuel Type:
Unleaded Gasoline (Octane rating dependent on local availability and engine tuning)
Engine Mechanical
Rotor Housing Material:
Hard-chromed steel or cast iron with hard-chrome plating
Apex Seals Material:
Carbon-graphite or ceramic composite
🔧 Transmission
Standard
Type:
4-Speed Manual (most common)
Optional
Type:
3-Speed Automatic (less common)
Features
Manual Gear Ratios:
Varies by specific model and year, manual will detail these.
Fluid Specifications
Manual Transmission Oil:
API GL-4, SAE 75W-90 or 80W-90
Automatic Transmission Fluid:
Dexron II (or equivalent)
📐 Dimensions
Exterior
Body Styles:
Coupe, Sedan, Hardtop Coupe, Wagon
Wheelbase Approx Rx2:
95.1 inches (2415 mm)
Wheelbase Approx Rx3:
93.9 inches (2385 mm) for Coupe/Sedan, 97.2 inches (2470 mm) for Wagon
Weights
Curb Weight Approx:
2200-2500 lbs (1000-1135 kg) depending on body style and equipment
🛡️ Safety Features
Ratings
Crash Test Data:
No modern crash test ratings available for vehicles of this era; safety features are basic.
Active Features
Braking System:
Front Disc, Rear Drum (standard)
Passive Features
Seatbelts:
Lap belts (front), basic lap belts (rear)
Steering Column:
Collapsible steering column (design varies by year)
💡 Technology Features
Infotainment
Features:
Basic AM/FM radio, optional cassette player. Manual covers radio removal and basic electrical connections.
Driver Assistance
Features:
None by modern standards. Focus on mechanical controls.
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 miles (4,800 km) or 3 months, whichever comes first.
Oil Filter Replacement:
With every oil change.
Spark Plug Replacement:
Refer to manual for specific interval (typically 10,000-20,000 miles).
Coolant Flush:
Every 24,000 miles (38,400 km) or 24 months.
Fluid Specifications
Engine Oil Type:
API SF/CD, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on temperature).
Engine Oil Capacity:
Approximately 4.5 US quarts (4.2 liters) with filter.
Coolant Type:
Ethylene Glycol based antifreeze (50/50 mix with distilled water).
Known Issues
Rotary Engine Apex Seals:
Wear and failure of apex seals leading to compression loss and rough running. Requires rebuild.
Carburetor Issues:
Tuning difficulties, vacuum leaks, fuel delivery problems, especially with age.
Cooling System:
Overheating due to inefficient cooling design, potential for coolant seal failure in housings.
Chassis Rust:
Common issue for vehicles of this age; requires inspection and potential repair.
Electrical Aging:
Deterioration of wiring insulation, connector corrosion, and component failure.
📚 Vehicle History
Brand Heritage
Mazda Rotary Development:
Mazda's commitment to rotary engine technology, licensed from NSU/Wankel.
Model Evolution
Rx2 Introduction:
Introduced in 1970 as Mazda's first rotary-powered car for export markets, based on the Capella (A MAZDA 616/618).
Rx3 Introduction:
Introduced in 1971 (Japan) as the Savanna, replacing the R100 and offering a more advanced rotary powertrain. Exported as RX-3.
Styling Influences:
Classic Japanese sports car styling of the era, influenced by American muscle cars and European GTs.
Production
Production Years:
RX-2: 1970-1972, RX-3: 1971-1978
Assembly Locations:
Japan
🏆 Awards & Recognition
Recognitions
Rotary Engine Reputation:
Mazda's rotary engines were recognized for their unique smooth operation and compact size, though long-term durability became a concern.
Automotive Press Reviews:
Praised for sporty handling and distinctive engine, but often noted for fuel consumption and emissions compared to piston engines.
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