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Mazda RX2 RX3 1970-1978 Full Service Repair Manual

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This manual covers the Mazda RX-2 (Satsuma) and RX-3 (Savanna) models, produced between 1970 and 1978. These vehicles are recognized for their pioneering rotary engine technology, offering a unique driving experience and sporty performance for their era. As compact sports coupes, sedans, and wagons, they competed with other popular Japanese and international models of the time. The RX-2 and RX-3 are celebrated for their distinctive styling and Mazda's commitment to the Wankel rotary engine, a key selling point that set them apart in the automotive landscape. This comprehensive service repair manual provides detailed guidance for maintaining and repairing your Mazda RX-2 or RX-3. It covers all essential systems, including the rotary engine (12A), fuel, ignition, cooling, transmission, drivetrain, suspension, steering, brakes, and electrical systems. You will find in-depth procedures for scheduled maintenance, engine and transmission overhauls, brake servicing, suspension and steering repairs, and electrical diagnostics, complete with torque specifications and wiring diagrams. This manual is an indispensable resource for enthusiasts, restorers, and mechanics seeking to preserve and operate these classic vehicles. 🏷️ Basic Information Identification Make: Mazda Model: RX-2 / RX-3 Chassis Codes: RX-2: S102A, RX-3: S124A, S132A, S133A, S134A, S135A, S136A, S137A Generation Generation Period: 1970-1978 👋 Introduction Market Position Segment: Compact Sports Coupe / Sedan / Wagon Target Audience: Enthusiasts, restorers, DIY mechanics, owners seeking in-depth technical information. Competitive Analysis Key Competitors: Datsun 510, Toyota Corolla TE20/30, Mitsubishi Lancer, Nissan Sunny/Cherry. Key Features Unique Selling Proposition: Rotary engine technology, sporty design, accessible performance for its era. Manual Value: Essential for maintaining and repairing the unique rotary engine and classic Mazda chassis. 📋 Manual Details Coverage Areas Covered Model Years: 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978 Covered Models: Mazda RX-2 (Satsuma), Mazda RX-3 (Savanna) Page Count Estimated Page Count: 500+ Manual Type Type: Full Service Repair Manual Language Language: English Format Format: PDF Download File Format File Type: PDF Searchability: Searchable text content Printable: Printable pages Print Quality Quality: High-resolution scans of original factory manuals Binding Type Binding: N/A (Digital Download) Paper Type Type: N/A (Digital Download) 📖 Manual Coverage Systems Covered Engine Mechanical: Rotary engine (12A), engine assembly, disassembly, inspection, torque specifications, seals, lubrication system. Fuel System: Carburetor (various models), fuel pump, fuel lines, fuel tank, emissions control systems. Ignition System: Distributor, ignition coils, spark plugs, wiring, timing adjustments. Cooling System: Radiator, fan, water pump, thermostat, coolant hoses, specifications. Transmission Manual: Clutch operation, gearbox disassembly, assembly, inspection, gear ratios, lubricant specifications. Transmission Automatic: ATF specifications, operation, adjustment procedures (if applicable). Drivetrain: Driveshaft, universal joints, rear axle, differential inspection and service. Suspension Front: MacPherson strut, control arms, ball joints, bushings, alignment specifications. Suspension Rear: Leaf springs, shock absorbers, locating links, inspection and service. Steering System: Steering gearbox, tie rods, steering column, linkage, lubrication. Brake System: Front disc brakes, rear drum brakes, master cylinder, wheel cylinders, brake lines, bleeding procedures, specifications. Electrical System: Wiring diagrams, alternator, starter motor, battery service, lighting systems, fuses, relays, instrument cluster. Body And Chassis: Body panel removal and installation, door mechanisms, window regulators, interior trim, chassis lubrication points. HVAC: Heater core, blower motor, controls, vents (if applicable). Procedures Included Scheduled Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks, lubrication points, tire rotation. Engine Repair: Complete engine rebuild, apex seal replacement, rotor housing resurfacing, porting (basic information), rebuild procedures. Transmission Repair: Gearbox rebuild, clutch replacement, synchro ring inspection. Brake Service: Brake pad/shoe replacement, caliper/wheel cylinder overhaul, brake line replacement, bleeding. Suspension And Steering: Replacement of ball joints, bushings, tie rod ends, steering gear adjustment. Electrical Diagnostics: Troubleshooting electrical faults using wiring diagrams, testing components. Bodywork Repair: Door adjustments, panel replacement guidelines, seal replacement. Technical Depth Depth: Comprehensive, from routine maintenance to major overhauls and troubleshooting. Diagnostic Procedures: Step-by-step troubleshooting guides for common problems. Torque Specifications: Detailed torque values for all critical fasteners. Wiring Diagrams: Full electrical system schematics. ⚙️ Engine Specifications Primary Engine Engine Type: Mazda Rotary (Wankel) Engine Code Common: 12A Displacement: 1146 cc (2 x 573 cc rotor chambers) Performance Horsepower Approx: 90-110 hp (depending on specific engine variant and emissions control) Torque Approx: 95-105 lb-ft (depending on specific engine variant) Fuel System Fuel Delivery: Single or Twin Barrel Carburetor (e.g., Hitachi, Mikuni, Stromberg) Fuel Type: Unleaded Gasoline (Octane rating dependent on local availability and engine tuning) Engine Mechanical Rotor Housing Material: Hard-chromed steel or cast iron with hard-chrome plating Apex Seals Material: Carbon-graphite or ceramic composite 🔧 Transmission Standard Type: 4-Speed Manual (most common) Optional Type: 3-Speed Automatic (less common) Features Manual Gear Ratios: Varies by specific model and year, manual will detail these. Fluid Specifications Manual Transmission Oil: API GL-4, SAE 75W-90 or 80W-90 Automatic Transmission Fluid: Dexron II (or equivalent) 📐 Dimensions Exterior Body Styles: Coupe, Sedan, Hardtop Coupe, Wagon Wheelbase Approx Rx2: 95.1 inches (2415 mm) Wheelbase Approx Rx3: 93.9 inches (2385 mm) for Coupe/Sedan,...
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Mazda RX2 RX3 1970-1978 Full Service Repair ManualMazda RX2 RX3 1970-1978 Full Service Repair ManualMazda RX2 RX3 1970-1978 Full Service Repair ManualMazda RX2 RX3 1970-1978 Full Service Repair Manual
This manual covers the Mazda RX-2 (Satsuma) and RX-3 (Savanna) models, produced between 1970 and 1978. These vehicles are recognized for their pioneering rotary engine technology, offering a unique driving experience and sporty performance for their era. As compact sports coupes, sedans, and wagons, they competed with other popular Japanese and international models of the time. The RX-2 and RX-3 are celebrated for their distinctive styling and Mazda's commitment to the Wankel rotary engine, a key selling point that set them apart in the automotive landscape. This comprehensive service repair manual provides detailed guidance for maintaining and repairing your Mazda RX-2 or RX-3. It covers all essential systems, including the rotary engine (12A), fuel, ignition, cooling, transmission, drivetrain, suspension, steering, brakes, and electrical systems. You will find in-depth procedures for scheduled maintenance, engine and transmission overhauls, brake servicing, suspension and steering repairs, and electrical diagnostics, complete with torque specifications and wiring diagrams. This manual is an indispensable resource for enthusiasts, restorers, and mechanics seeking to preserve and operate these classic vehicles.
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-2 / RX-3
Chassis Codes:
RX-2: S102A, RX-3: S124A, S132A, S133A, S134A, S135A, S136A, S137A
Generation
Generation Period:
1970-1978
👋 Introduction
Market Position
Segment:
Compact Sports Coupe / Sedan / Wagon
Target Audience:
Enthusiasts, restorers, DIY mechanics, owners seeking in-depth technical information.
Competitive Analysis
Key Competitors:
Datsun 510, Toyota Corolla TE20/30, Mitsubishi Lancer, Nissan Sunny/Cherry.
Key Features
Unique Selling Proposition:
Rotary engine technology, sporty design, accessible performance for its era.
Manual Value:
Essential for maintaining and repairing the unique rotary engine and classic Mazda chassis.
📋 Manual Details
Coverage Areas
Covered Model Years:
1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978
Covered Models:
Mazda RX-2 (Satsuma), Mazda RX-3 (Savanna)
Page Count
Estimated Page Count:
500+
Manual Type
Type:
Full Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
File Format
File Type:
PDF
Searchability:
Searchable text content
Printable:
Printable pages
Print Quality
Quality:
High-resolution scans of original factory manuals
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Rotary engine (12A), engine assembly, disassembly, inspection, torque specifications, seals, lubrication system.
Fuel System:
Carburetor (various models), fuel pump, fuel lines, fuel tank, emissions control systems.
Ignition System:
Distributor, ignition coils, spark plugs, wiring, timing adjustments.
Cooling System:
Radiator, fan, water pump, thermostat, coolant hoses, specifications.
Transmission Manual:
Clutch operation, gearbox disassembly, assembly, inspection, gear ratios, lubricant specifications.
Transmission Automatic:
ATF specifications, operation, adjustment procedures (if applicable).
Drivetrain:
Driveshaft, universal joints, rear axle, differential inspection and service.
Suspension Front:
MacPherson strut, control arms, ball joints, bushings, alignment specifications.
Suspension Rear:
Leaf springs, shock absorbers, locating links, inspection and service.
Steering System:
Steering gearbox, tie rods, steering column, linkage, lubrication.
Brake System:
Front disc brakes, rear drum brakes, master cylinder, wheel cylinders, brake lines, bleeding procedures, specifications.
Electrical System:
Wiring diagrams, alternator, starter motor, battery service, lighting systems, fuses, relays, instrument cluster.
Body And Chassis:
Body panel removal and installation, door mechanisms, window regulators, interior trim, chassis lubrication points.
HVAC:
Heater core, blower motor, controls, vents (if applicable).
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks, lubrication points, tire rotation.
Engine Repair:
Complete engine rebuild, apex seal replacement, rotor housing resurfacing, porting (basic information), rebuild procedures.
Transmission Repair:
Gearbox rebuild, clutch replacement, synchro ring inspection.
Brake Service:
Brake pad/shoe replacement, caliper/wheel cylinder overhaul, brake line replacement, bleeding.
Suspension And Steering:
Replacement of ball joints, bushings, tie rod ends, steering gear adjustment.
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams, testing components.
Bodywork Repair:
Door adjustments, panel replacement guidelines, seal replacement.
Technical Depth
Depth:
Comprehensive, from routine maintenance to major overhauls and troubleshooting.
Diagnostic Procedures:
Step-by-step troubleshooting guides for common problems.
Torque Specifications:
Detailed torque values for all critical fasteners.
Wiring Diagrams:
Full electrical system schematics.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Mazda Rotary (Wankel)
Engine Code Common:
12A
Displacement:
1146 cc (2 x 573 cc rotor chambers)
Performance
Horsepower Approx:
90-110 hp (depending on specific engine variant and emissions control)
Torque Approx:
95-105 lb-ft (depending on specific engine variant)
Fuel System
Fuel Delivery:
Single or Twin Barrel Carburetor (e.g., Hitachi, Mikuni, Stromberg)
Fuel Type:
Unleaded Gasoline (Octane rating dependent on local availability and engine tuning)
Engine Mechanical
Rotor Housing Material:
Hard-chromed steel or cast iron with hard-chrome plating
Apex Seals Material:
Carbon-graphite or ceramic composite
🔧 Transmission
Standard
Type:
4-Speed Manual (most common)
Optional
Type:
3-Speed Automatic (less common)
Features
Manual Gear Ratios:
Varies by specific model and year, manual will detail these.
Fluid Specifications
Manual Transmission Oil:
API GL-4, SAE 75W-90 or 80W-90
Automatic Transmission Fluid:
Dexron II (or equivalent)
📐 Dimensions
Exterior
Body Styles:
Coupe, Sedan, Hardtop Coupe, Wagon
Wheelbase Approx Rx2:
95.1 inches (2415 mm)
Wheelbase Approx Rx3:
93.9 inches (2385 mm) for Coupe/Sedan, 97.2 inches (2470 mm) for Wagon
Weights
Curb Weight Approx:
2200-2500 lbs (1000-1135 kg) depending on body style and equipment
🛡️ Safety Features
Ratings
Crash Test Data:
No modern crash test ratings available for vehicles of this era; safety features are basic.
Active Features
Braking System:
Front Disc, Rear Drum (standard)
Passive Features
Seatbelts:
Lap belts (front), basic lap belts (rear)
Steering Column:
Collapsible steering column (design varies by year)
💡 Technology Features
Infotainment
Features:
Basic AM/FM radio, optional cassette player. Manual covers radio removal and basic electrical connections.
Driver Assistance
Features:
None by modern standards. Focus on mechanical controls.
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 miles (4,800 km) or 3 months, whichever comes first.
Oil Filter Replacement:
With every oil change.
Spark Plug Replacement:
Refer to manual for specific interval (typically 10,000-20,000 miles).
Coolant Flush:
Every 24,000 miles (38,400 km) or 24 months.
Fluid Specifications
Engine Oil Type:
API SF/CD, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on temperature).
Engine Oil Capacity:
Approximately 4.5 US quarts (4.2 liters) with filter.
Coolant Type:
Ethylene Glycol based antifreeze (50/50 mix with distilled water).
Known Issues
Rotary Engine Apex Seals:
Wear and failure of apex seals leading to compression loss and rough running. Requires rebuild.
Carburetor Issues:
Tuning difficulties, vacuum leaks, fuel delivery problems, especially with age.
Cooling System:
Overheating due to inefficient cooling design, potential for coolant seal failure in housings.
Chassis Rust:
Common issue for vehicles of this age; requires inspection and potential repair.
Electrical Aging:
Deterioration of wiring insulation, connector corrosion, and component failure.
📚 Vehicle History
Brand Heritage
Mazda Rotary Development:
Mazda's commitment to rotary engine technology, licensed from NSU/Wankel.
Model Evolution
Rx2 Introduction:
Introduced in 1970 as Mazda's first rotary-powered car for export markets, based on the Capella (A MAZDA 616/618).
Rx3 Introduction:
Introduced in 1971 (Japan) as the Savanna, replacing the R100 and offering a more advanced rotary powertrain. Exported as RX-3.
Styling Influences:
Classic Japanese sports car styling of the era, influenced by American muscle cars and European GTs.
Production
Production Years:
RX-2: 1970-1972, RX-3: 1971-1978
Assembly Locations:
Japan
🏆 Awards & Recognition
Recognitions
Rotary Engine Reputation:
Mazda's rotary engines were recognized for their unique smooth operation and compact size, though long-term durability became a concern.
Automotive Press Reviews:
Praised for sporty handling and distinctive engine, but often noted for fuel consumption and emissions compared to piston engines.
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