The Mazda RX-7, specifically the FD generation produced from 1992 to 2002, stands as an iconic Japanese sports car celebrated for its distinctive rotary engine, exceptional handling, and captivating design. This rear-wheel-drive coupe, powered by the 13B-REW twin-rotor engine, offered impressive performance, with later models boasting up to 280 horsepower. Its sophisticated suspension geometry and near-perfect weight distribution contributed to its renowned agility, making it a formidable competitor in its era. The RX-7's sleek aerodynamic form, often described as the 'spirit of speed,' and its consistent recognition by publications like Car and Driver and Motor Trend underscore its engineering prowess and enduring appeal among automotive enthusiasts. This comprehensive Workshop Service Repair Manual provides detailed guidance for the maintenance, diagnosis, and repair of the Mazda RX-7 (FD) models from 1992 through 2002. It covers an extensive range of systems, including the rotary engine, transmission, brakes, suspension, steering, electrical systems, and bodywork. The manual includes step-by-step repair procedures, diagnostic flowcharts for troubleshooting, technical specifications, and essential maintenance schedules, such as fluid changes and component replacements. This resource is invaluable for owners, mechanics, and technicians seeking to preserve the performance and longevity of their RX-7, offering the necessary information for both routine upkeep and in-depth repairs. 🏷️ Basic Information Identification Make: Mazda Model: RX-7 Generation Generation Code: FD Generation Years: 1992-2002 Codes Chassis Code: FD3S 👋 Introduction Market Position Positioning: The Mazda RX-7 (FD) is a legendary Japanese sports car renowned for its rotary engine, performance, and iconic styling. Competitive Analysis Competitors: Competed with other high-performance sports cars of its era such as the Nissan 300ZX (Z32), Toyota Supra (Mk4), Mitsubishi 3000GT/GTO, and Porsche 968. Key Features Rotary Engine: The 13B-REW twin-rotor engine is the defining characteristic, offering high revving capability and a unique power delivery. Design: Sleek, aerodynamic 'spirit of speed' design language, often cited as one of the most beautiful Japanese cars. Handling: Exceptional handling due to its balanced chassis, lightweight construction, and sophisticated suspension geometry. Twin Turbo: Sequential twin-turbocharging system providing a broad power band and improved low-end torque. 📋 Manual Details Coverage Areas Covered Model Years: 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002 Page Count Estimated Page Count: Extensive (typical for full workshop manuals, often 1000+ pages) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Rotary engine (13B-REW) operation, disassembly, inspection, assembly, troubleshooting. Engine Management: Fuel injection, ignition system, emissions control, ECU diagnostics, sensors, actuators. Transmission: Manual transmission (R154, RX-8 6-speed optional), clutch system, driveline, differentials. Brakes: Hydraulic system, ABS, caliper, rotor, and pad inspection/replacement, bleeding procedures. Suspension: Front and rear suspension components, alignment specifications, shock absorbers, springs. Steering: Power steering system, steering rack, linkage inspection and repair. Electrical: Wiring diagrams, charging system, starting system, lighting, accessories, power windows, mirrors. Body And Chassis: Body panel removal/installation, interior trim, doors, glass, frame repair, rust prevention. HVAC: Air conditioning system, heater, ventilation, climate control operation and repair. Exhaust: Catalytic converter, mufflers, pipe inspection and replacement. Fuel System: Fuel tank, fuel pump, fuel lines, injectors, fuel pressure testing. Procedures Included Preventive Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, inspections. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting for common issues. Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation. Diagnostic Procedures: OBD-II diagnostics, specific sensor testing, system checks. Technical Data And Specs: Torque specifications, clearances, fluid capacities, electrical specifications. Technical Depth Depth: Comprehensive (covers everything from basic oil changes to complete engine rebuilds and diagnostics). Diagnostic Tools: Information on using diagnostic tools and scanners relevant to the era. 📊 Manual Specifications File Format Digital Quality: High-resolution PDF, typically searchable text and indexed chapters. Print Quality Printability: Designed for easy printing of specific sections or the entire manual. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: 13B-REW Engine Type: 654cc x 2 (1308cc) Rotary, Twin Sequential Turbocharged Bore Stroke: 100 mm x 63 mm (per rotor) Performance Horsepower Early: 255 hp @ 6500 rpm (1992-1995 models) Horsepower Late: 280 hp @ 6500 rpm (1996-2002 models, often referred to as Series 7 and 8) Torque Early: 217 lb-ft @ 5000 rpm (1992-1995 models) Torque Late: 231 lb-ft @ 5000 rpm (1996-2002 models) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Recommended Fuel: Premium Unleaded Gasoline (91 Octane or higher) Oil Type Recommendation: API SG/SH or higher, SAE 10W-30/10W-40 Recommended (with specific rotary oil considerations) 🔧 Transmission Standard Type Standard: 5-speed Manual (FS5W71C, later variants) Optional Type Optional: 4-speed Automatic (less common, often not preferred by enthusiasts) Features Clutch: Hydraulically actuated multi-plate clutch. Driveline: Rear-wheel drive (RWD) 📐 Dimensions Exterior Length: Approx. 4295 mm (169.1 in) Width: Approx. 1750 mm (68.9 in) Height: Approx. 1230 mm (48.4 in) Wheelbase: Approx. 2505 mm (98.6 in) Weights Curb Weight:...