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Mazda Speed 3 2007 2.0 L MZR I4 Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: MazdaSpeed3 Year: 2007 Engine Code: MZR DISI Turbo (L3-VDT) Codes Chassis Code: BK 👋 Introduction Market Position Segment: Compact Performance Hatchback Competitors: Volkswagen GTI, Subaru Impreza WRX, Honda Civic Si, Mitsubishi Lancer Ralliart Key Features Engine Type: Turbocharged Direct Injection (DISI) Drivetrain: Front-Wheel Drive (FWD) with Limited-Slip Differential (LSD) Suspension Tuning: Performance-oriented, stiffened suspension for improved handling Styling: Aggressive body kit, large rear spoiler, hood scoop 📋 Manual Details Coverage Areas Covered Model Years: 2007 Covered Engine Variants: 2.0 L MZR DISI Turbo I4 (L3-VDT) Covered Trim Levels: MazdaSpeed3 Page Count Estimated Pages: 2000+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete rebuild, timing, lubrication, cooling, intake, exhaust Engine Management: Fuel injection, ignition system, ECU diagnostics, sensors, actuators Transmission: Manual transmission (GFT), clutch, driveline, differential Suspension: Front and rear suspension components, alignment, shock absorbers, springs Brakes: Hydraulic system, ABS, brake calipers, rotors, pads, parking brake Steering: Power steering system, steering rack, tie rods Electrical System: Battery, charging system, starter, lighting, fuses, relays, wiring diagrams HVAC: Air conditioning, heating, ventilation, climate control system Body And Frame: Body panels, doors, glass, chassis structure, interior trim Safety Systems: Airbags, seatbelts, restraint systems Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks Diagnostics: Troubleshooting guides, symptom-based diagnostics, DTC code interpretation Repair: Component removal and installation, sub-assembly repairs, system adjustments Rebuilds: Engine, transmission, and major component overhaul procedures Specifications: Torque specifications, clearances, measurements, tolerances Wiring Diagrams: Detailed electrical schematics for all vehicle systems Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission rebuilds) Detail Level: Factory-level diagnostic procedures and repair specifications 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Resolution: High-resolution scans for clarity Print Quality Printability: Printable for workshop use Binding Type Binding: N/A (Digital) Paper Type Paper: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Name: MZR DISI Turbo (L3-VDT) Displacement: 1998 cc (2.0 Liters) Configuration: Inline 4-cylinder Bore X Stroke: 87.5 mm x 94.0 mm Compression Ratio: 9.5:1 Valvetrain: DOHC, 16 valves (4 per cylinder), Variable Valve Timing (VVT) Performance Horsepower: 263 hp @ 5500 rpm Torque: 280 lb-ft @ 3000 rpm Fuel System Induction: Turbocharged, Direct Injection (DISI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Turbocharger: Mitsubishi TD04-15T (or similar) with intercooler 🔧 Transmission Standard Type: 6-Speed Manual Transmission (GFT) Clutch: Hydraulic, Dry Single Plate Optional Type: N/A (Only Manual Available) Features Limited Slip Differential: Standard (Helical Type) Gear Ratios: Refer to manual for specific ratios (e.g., 1st: ~3.667, 2nd: ~2.130, 3rd: ~1.517, 4th: ~1.161, 5th: ~0.972, 6th: ~0.780) Transmission Fluid Type: GL-4 Gear Oil (e.g., Mazda Genuine GL-4 75W-90) 📐 Dimensions Exterior Length: 177.1 in (4498 mm) Width: 70.1 in (1780 mm) Height: 57.7 in (1465 mm) Wheelbase: 104.1 in (2644 mm) Front Track: 60.4 in (1535 mm) Rear Track: 59.8 in (1520 mm) Weights Curb Weight: 3,131 - 3,183 lbs (1420 - 1444 kg) Gross Vehicle Weight Rating: 4,299 lbs (1950 kg) 🛡️ Safety Features Ratings NHTSA Front Crash Test: 5 Stars NHTSA Side Crash Test: 4 Stars NHTSA Rollover Resistance: 4 Stars Active Features ABS: Standard Anti-lock Braking System Traction Control: Standard Traction Control System (TCS) Stability Control: Standard Dynamic Stability Control (DSC) Passive Features Airbags: Front airbags, front side-impact airbags, side curtain airbags Seatbelts: 3-point seatbelts with pretensioners and load limiters Head Restraints: Active front head restraints 💡 Technology Features Infotainment Head Unit: Factory AM/FM/CD/MP3 audio system, often with auxiliary input. Optional premium audio available. Display: Multi-information display integrated into the dashboard. Some models may have an optional navigation screen. Driver Assistance Cruise Control: Standard electronic cruise control. Tire Pressure Monitoring: Some models may be equipped with a Tire Pressure Monitoring System (TPMS). Connectivity Bluetooth: Optional Bluetooth hands-free system available on some trims. Usb Aux: Standard auxiliary audio input jack. USB may be an option on later builds or with specific packages. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles (8,000 km) or 6 months, whichever comes first (with synthetic oil). Air Filter Replacement: Every 15,000 miles (24,000 km) or annually. Cabin Air Filter: Every 15,000 miles (24,000 km) or annually. Spark Plug Replacement: Every 45,000 miles (72,000 km) (typically Iridium type). Coolant Flush: Every 60,000 miles (96,000 km) or 4 years. Transmission Fluid Change: Every 60,000 miles (96,000 km) or 4 years (manual transmission). Fluid Specifications Engine Oil Type: Synthetic 0W-20 (API SN/SP or ILSAC GF-5/GF-6) Engine Oil Capacity: 5.0 US Quarts (4.7 Liters) with filter change. Coolant Type: Mazda Genuine FL22 Antifreeze (or equivalent P-HOAT type). Brake Fluid Type: DOT 3 or DOT 4 Power Steering Fluid Type: Mazda Genuine Power Steering Fluid (or DEXRON III/Mercon equivalent, check manual) Known Issues Clutch Wear: Some owners report faster clutch wear compared...
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Mazda Speed 3 2007 2.0 L MZR I4 Service Repair ManualMazda Speed 3 2007 2.0 L MZR I4 Service Repair ManualMazda Speed 3 2007 2.0 L MZR I4 Service Repair ManualMazda Speed 3 2007 2.0 L MZR I4 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
MazdaSpeed3
Year:
2007
Engine Code:
MZR DISI Turbo (L3-VDT)
Codes
Chassis Code:
BK
👋 Introduction
Market Position
Segment:
Compact Performance Hatchback
Competitors:
Volkswagen GTI, Subaru Impreza WRX, Honda Civic Si, Mitsubishi Lancer Ralliart
Key Features
Engine Type:
Turbocharged Direct Injection (DISI)
Drivetrain:
Front-Wheel Drive (FWD) with Limited-Slip Differential (LSD)
Suspension Tuning:
Performance-oriented, stiffened suspension for improved handling
Styling:
Aggressive body kit, large rear spoiler, hood scoop
📋 Manual Details
Coverage Areas
Covered Model Years:
2007
Covered Engine Variants:
2.0 L MZR DISI Turbo I4 (L3-VDT)
Covered Trim Levels:
MazdaSpeed3
Page Count
Estimated Pages:
2000+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete rebuild, timing, lubrication, cooling, intake, exhaust
Engine Management:
Fuel injection, ignition system, ECU diagnostics, sensors, actuators
Transmission:
Manual transmission (GFT), clutch, driveline, differential
Suspension:
Front and rear suspension components, alignment, shock absorbers, springs
Brakes:
Hydraulic system, ABS, brake calipers, rotors, pads, parking brake
Steering:
Power steering system, steering rack, tie rods
Electrical System:
Battery, charging system, starter, lighting, fuses, relays, wiring diagrams
HVAC:
Air conditioning, heating, ventilation, climate control system
Body And Frame:
Body panels, doors, glass, chassis structure, interior trim
Safety Systems:
Airbags, seatbelts, restraint systems
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, DTC code interpretation
Repair:
Component removal and installation, sub-assembly repairs, system adjustments
Rebuilds:
Engine, transmission, and major component overhaul procedures
Specifications:
Torque specifications, clearances, measurements, tolerances
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds)
Detail Level:
Factory-level diagnostic procedures and repair specifications
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Resolution:
High-resolution scans for clarity
Print Quality
Printability:
Printable for workshop use
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Name:
MZR DISI Turbo (L3-VDT)
Displacement:
1998 cc (2.0 Liters)
Configuration:
Inline 4-cylinder
Bore X Stroke:
87.5 mm x 94.0 mm
Compression Ratio:
9.5:1
Valvetrain:
DOHC, 16 valves (4 per cylinder), Variable Valve Timing (VVT)
Performance
Horsepower:
263 hp @ 5500 rpm
Torque:
280 lb-ft @ 3000 rpm
Fuel System
Induction:
Turbocharged, Direct Injection (DISI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Turbocharger:
Mitsubishi TD04-15T (or similar) with intercooler
🔧 Transmission
Standard
Type:
6-Speed Manual Transmission (GFT)
Clutch:
Hydraulic, Dry Single Plate
Optional
Type:
N/A (Only Manual Available)
Features
Limited Slip Differential:
Standard (Helical Type)
Gear Ratios:
Refer to manual for specific ratios (e.g., 1st: ~3.667, 2nd: ~2.130, 3rd: ~1.517, 4th: ~1.161, 5th: ~0.972, 6th: ~0.780)
Transmission Fluid Type:
GL-4 Gear Oil (e.g., Mazda Genuine GL-4 75W-90)
📐 Dimensions
Exterior
Length:
177.1 in (4498 mm)
Width:
70.1 in (1780 mm)
Height:
57.7 in (1465 mm)
Wheelbase:
104.1 in (2644 mm)
Front Track:
60.4 in (1535 mm)
Rear Track:
59.8 in (1520 mm)
Weights
Curb Weight:
3,131 - 3,183 lbs (1420 - 1444 kg)
Gross Vehicle Weight Rating:
4,299 lbs (1950 kg)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
5 Stars
NHTSA Side Crash Test:
4 Stars
NHTSA Rollover Resistance:
4 Stars
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Standard Traction Control System (TCS)
Stability Control:
Standard Dynamic Stability Control (DSC)
Passive Features
Airbags:
Front airbags, front side-impact airbags, side curtain airbags
Seatbelts:
3-point seatbelts with pretensioners and load limiters
Head Restraints:
Active front head restraints
💡 Technology Features
Infotainment
Head Unit:
Factory AM/FM/CD/MP3 audio system, often with auxiliary input. Optional premium audio available.
Display:
Multi-information display integrated into the dashboard. Some models may have an optional navigation screen.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Tire Pressure Monitoring:
Some models may be equipped with a Tire Pressure Monitoring System (TPMS).
Connectivity
Bluetooth:
Optional Bluetooth hands-free system available on some trims.
Usb Aux:
Standard auxiliary audio input jack. USB may be an option on later builds or with specific packages.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (with synthetic oil).
Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Cabin Air Filter:
Every 15,000 miles (24,000 km) or annually.
Spark Plug Replacement:
Every 45,000 miles (72,000 km) (typically Iridium type).
Coolant Flush:
Every 60,000 miles (96,000 km) or 4 years.
Transmission Fluid Change:
Every 60,000 miles (96,000 km) or 4 years (manual transmission).
Fluid Specifications
Engine Oil Type:
Synthetic 0W-20 (API SN/SP or ILSAC GF-5/GF-6)
Engine Oil Capacity:
5.0 US Quarts (4.7 Liters) with filter change.
Coolant Type:
Mazda Genuine FL22 Antifreeze (or equivalent P-HOAT type).
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
Mazda Genuine Power Steering Fluid (or DEXRON III/Mercon equivalent, check manual)
Known Issues
Clutch Wear:
Some owners report faster clutch wear compared to the standard Mazda3 due to increased torque and aggressive driving.
Carbon Buildup:
Direct injection engines can be prone to carbon buildup on intake valves; regular cleaning may be beneficial.
Fuel Pump Recall:
Certain 2007-2011 Mazda models, including some Speed3s, were subject to fuel pump recalls.
Engine Mounts:
Aggressive driving can lead to premature wear of engine and transmission mounts.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mazda has a long history of producing engaging driving vehicles, often prioritizing handling and driver feedback.
Model Evolution
First Generation:
The first generation MazdaSpeed3 (BK platform) was introduced for the 2007 model year in North America, building upon the standard Mazda3 platform.
Key Upgrades For Ms3:
Significantly upgraded engine, stiffer chassis, revised suspension, performance brakes, and a unique body kit.
Production
Manufacturing Plant:
Hofu, Yamaguchi, Japan (for most markets)
Production Years For Gen1:
2007-2009
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
While not directly awarded in 2007, the standard Mazda3 was a frequent recipient, and the Speed3 was critically acclaimed for its performance in its class.
Motor Trend:
The MazdaSpeed3 was highly regarded by automotive journalists for its blend of performance, practicality, and value.
Ratings
Overall Reception:
Generally received positive reviews for its powerful engine, sharp handling, and practicality.
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