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Mercedes-benz 280E 1976-1985 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 280E Generation Model Generation: W123 Codes Chassis Code: W123 👋 Introduction Market Position Positioning: Premium mid-size luxury sedan, renowned for build quality, comfort, and durability. Competitive Analysis Competitors: BMW 5 Series (E28), Audi 100, Volvo 240/740 Key Features Build Quality: Exceptional German engineering and robust construction. Comfort: Supple ride, comfortable seating, and quiet cabin. Reliability: Known for longevity and ability to withstand high mileage with proper maintenance. 📋 Manual Details Coverage Areas Years Covered: 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985 Page Count Estimated Page Count: Approximately 1200+ Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: M110 2.8L Inline-6 Cylinder (DOHC) Engine Management: Bosch K-Jetronic Fuel Injection Transmission: 4-speed Manual, 4-speed Automatic (4G-Tronic) Drivetrain: Rear-Wheel Drive Suspension: Independent Front (Double Wishbone), Independent Rear (Multi-Link) Brakes: Front Ventilated Discs, Rear Discs (Power Assisted) Steering: Power Assisted Recirculating Ball Electrical: 12V System, Charging System, Ignition, Lighting, Instrumentation, Accessories Bodywork: Chassis, Body Panels, Doors, Windows, Trim, HVAC System Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Troubleshooting: Diagnostic procedures, symptom-based troubleshooting, electrical fault finding Repair: Engine overhaul, transmission rebuild, brake system repair, suspension component replacement Diagnostics: Component testing, pressure testing, electrical continuity checks Specifications: Torque specifications, clearances, timing, fluid capacities Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission overhauls) 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text Printability: Printable pages Print Quality Image Resolution: High-resolution diagrams and illustrations Binding Type Binding: N/A (Digital) Paper Type Paper: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code: M110.984 (US/Canada), M110.987 (Europe) Engine Type: Naturally Aspirated, SOHC 24-Valve (early models), DOHC 24-Valve (later models) Displacement: 2.8 Liters (2799 cc) Bore X Stroke: 86.0 mm x 80.25 mm Compression Ratio: 8.2:1 or 8.7:1 (depending on market/model year) Performance Horsepower SAE Net: 145-155 hp @ 5250-5500 RPM (approx.) Torque SAE Net: 165-175 lb-ft @ 3000-3500 RPM (approx.) Fuel System Fuel Injection: Bosch K-Jetronic CIS (Continuous Injection System) Fuel Type: Unleaded Gasoline (Premium Recommended) Lubrication Oil Capacity: 7.5 Liters (approx. 8 US Quarts) Recommended Oil Viscosity: SAE 15W-40 or 10W-40 (depending on climate) 🔧 Transmission Standard Standard Transmission: 4-speed Manual Optional Optional Transmission: 4-speed Automatic (4G-Tronic) Features Automatic Transmission Features: Hydraulic torque converter, selective gear engagement, torque converter lock-up (later models) Fluid Specifications Automatic Transmission Fluid Type: Dexron III/Mercon (or equivalent MB specification) 📐 Dimensions Exterior Length: 4725 mm (186.0 in) Width: 1790 mm (70.5 in) Height: 1430 mm (56.3 in) Wheelbase: 2790 mm (109.8 in) Weights Curb Weight: 1450 - 1550 kg (approx.) Gross Vehicle Weight Rating: Approximately 2000 kg Cargo Trunk Volume: 560 Liters (approx.) 🛡️ Safety Features Ratings Federal Motor Vehicle Safety Standards Compliance: Designed to meet 1970s/early 1980s US safety standards. Active Features Braking System: Four-wheel power disc brakes with dual-circuit hydraulic system. Passive Features Seatbelts: Three-point inertia-reel seatbelts in front, lap belts in rear. Steering Column: Collapsible steering column for improved occupant protection. Body Structure: Reinforced passenger compartment, crumple zones. 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM radio with optional cassette player. Upgrades common. Driver Assistance Cruise Control: Optional vacuum-operated cruise control on some models. Connectivity Bluetooth Connectivity: Not originally equipped; aftermarket solutions available. 🔧 Maintenance Service Intervals Oil And Filter Change Interval: Every 10,000 km (6,200 miles) or annually. Air Filter Replacement Interval: Every 20,000 km (12,400 miles) or annually. Spark Plug Replacement Interval: Every 40,000 km (24,800 miles) or as needed. Coolant Flush Interval: Every 2 years or 40,000 km (24,800 miles). Valve Adjustment Interval: Every 40,000 km (24,800 miles) for M110 engine (requires expert inspection). Fluid Specifications Coolant Type: Mercedes-Benz Specification 325.0 (Glysantin G48 or equivalent blue/green silicate-based coolant) Brake Fluid Type: DOT 3 or DOT 4 (Low Viscosity) Power Steering Fluid Type: MB Specification 236.3 (ATF Type A or equivalent) Known Issues Common Wear Items: Fuel pump, fuel accumulators, vacuum lines, fuel injectors, ignition components, suspension bushings, exhaust system. Corrosion Prone Areas: Wheel arches, rocker panels, door bottoms, jacking points, trunk floor. Electrical Issues: Wiring harness degradation, instrument cluster issues, aging relays and switches. K Jetronic Diagnosis: Requires specialized knowledge for fuel pressure and mixture adjustments. 📚 Vehicle History Brand Heritage Mercedes Benz Legacy: Globally recognized for engineering excellence, safety, and luxury since the late 19th century. Model Evolution W123 Introduction: Launched in 1976 as the successor to the W114/W115 series, establishing new benchmarks for durability and refinement. W123 Body Styles: Offered as Sedan (Saloon), Coupe, Estate (Wagon), and Limousine. W123 Updates: Received minor facelift and feature updates throughout its production run, including improved aerodynamics and interior refinements. Production Production Years: 1976-1985 Manufacturing Locations: Germany (main), various international assembly plants. 🏆 Awards & Recognition Recognitions Industry Acclaim: The W123 series is widely praised by automotive journalists and...
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Mercedes-benz 280E 1976-1985 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
280E
Generation
Model Generation:
W123
Codes
Chassis Code:
W123
👋 Introduction
Market Position
Positioning:
Premium mid-size luxury sedan, renowned for build quality, comfort, and durability.
Competitive Analysis
Competitors:
BMW 5 Series (E28), Audi 100, Volvo 240/740
Key Features
Build Quality:
Exceptional German engineering and robust construction.
Comfort:
Supple ride, comfortable seating, and quiet cabin.
Reliability:
Known for longevity and ability to withstand high mileage with proper maintenance.
📋 Manual Details
Coverage Areas
Years Covered:
1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985
Page Count
Estimated Page Count:
Approximately 1200+
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
M110 2.8L Inline-6 Cylinder (DOHC)
Engine Management:
Bosch K-Jetronic Fuel Injection
Transmission:
4-speed Manual, 4-speed Automatic (4G-Tronic)
Drivetrain:
Rear-Wheel Drive
Suspension:
Independent Front (Double Wishbone), Independent Rear (Multi-Link)
Brakes:
Front Ventilated Discs, Rear Discs (Power Assisted)
Steering:
Power Assisted Recirculating Ball
Electrical:
12V System, Charging System, Ignition, Lighting, Instrumentation, Accessories
Bodywork:
Chassis, Body Panels, Doors, Windows, Trim, HVAC System
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting, electrical fault finding
Repair:
Engine overhaul, transmission rebuild, brake system repair, suspension component replacement
Diagnostics:
Component testing, pressure testing, electrical continuity checks
Specifications:
Torque specifications, clearances, timing, fluid capacities
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission overhauls)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text
Printability:
Printable pages
Print Quality
Image Resolution:
High-resolution diagrams and illustrations
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M110.984 (US/Canada), M110.987 (Europe)
Engine Type:
Naturally Aspirated, SOHC 24-Valve (early models), DOHC 24-Valve (later models)
Displacement:
2.8 Liters (2799 cc)
Bore X Stroke:
86.0 mm x 80.25 mm
Compression Ratio:
8.2:1 or 8.7:1 (depending on market/model year)
Performance
Horsepower SAE Net:
145-155 hp @ 5250-5500 RPM (approx.)
Torque SAE Net:
165-175 lb-ft @ 3000-3500 RPM (approx.)
Fuel System
Fuel Injection:
Bosch K-Jetronic CIS (Continuous Injection System)
Fuel Type:
Unleaded Gasoline (Premium Recommended)
Lubrication
Oil Capacity:
7.5 Liters (approx. 8 US Quarts)
Recommended Oil Viscosity:
SAE 15W-40 or 10W-40 (depending on climate)
🔧 Transmission
Standard
Standard Transmission:
4-speed Manual
Optional
Optional Transmission:
4-speed Automatic (4G-Tronic)
Features
Automatic Transmission Features:
Hydraulic torque converter, selective gear engagement, torque converter lock-up (later models)
Fluid Specifications
Automatic Transmission Fluid Type:
Dexron III/Mercon (or equivalent MB specification)
📐 Dimensions
Exterior
Length:
4725 mm (186.0 in)
Width:
1790 mm (70.5 in)
Height:
1430 mm (56.3 in)
Wheelbase:
2790 mm (109.8 in)
Weights
Curb Weight:
1450 - 1550 kg (approx.)
Gross Vehicle Weight Rating:
Approximately 2000 kg
Cargo
Trunk Volume:
560 Liters (approx.)
🛡️ Safety Features
Ratings
Federal Motor Vehicle Safety Standards Compliance:
Designed to meet 1970s/early 1980s US safety standards.
Active Features
Braking System:
Four-wheel power disc brakes with dual-circuit hydraulic system.
Passive Features
Seatbelts:
Three-point inertia-reel seatbelts in front, lap belts in rear.
Steering Column:
Collapsible steering column for improved occupant protection.
Body Structure:
Reinforced passenger compartment, crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM radio with optional cassette player. Upgrades common.
Driver Assistance
Cruise Control:
Optional vacuum-operated cruise control on some models.
Connectivity
Bluetooth Connectivity:
Not originally equipped; aftermarket solutions available.
🔧 Maintenance
Service Intervals
Oil And Filter Change Interval:
Every 10,000 km (6,200 miles) or annually.
Air Filter Replacement Interval:
Every 20,000 km (12,400 miles) or annually.
Spark Plug Replacement Interval:
Every 40,000 km (24,800 miles) or as needed.
Coolant Flush Interval:
Every 2 years or 40,000 km (24,800 miles).
Valve Adjustment Interval:
Every 40,000 km (24,800 miles) for M110 engine (requires expert inspection).
Fluid Specifications
Coolant Type:
Mercedes-Benz Specification 325.0 (Glysantin G48 or equivalent blue/green silicate-based coolant)
Brake Fluid Type:
DOT 3 or DOT 4 (Low Viscosity)
Power Steering Fluid Type:
MB Specification 236.3 (ATF Type A or equivalent)
Known Issues
Common Wear Items:
Fuel pump, fuel accumulators, vacuum lines, fuel injectors, ignition components, suspension bushings, exhaust system.
Corrosion Prone Areas:
Wheel arches, rocker panels, door bottoms, jacking points, trunk floor.
Electrical Issues:
Wiring harness degradation, instrument cluster issues, aging relays and switches.
K Jetronic Diagnosis:
Requires specialized knowledge for fuel pressure and mixture adjustments.
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Globally recognized for engineering excellence, safety, and luxury since the late 19th century.
Model Evolution
W123 Introduction:
Launched in 1976 as the successor to the W114/W115 series, establishing new benchmarks for durability and refinement.
W123 Body Styles:
Offered as Sedan (Saloon), Coupe, Estate (Wagon), and Limousine.
W123 Updates:
Received minor facelift and feature updates throughout its production run, including improved aerodynamics and interior refinements.
Production
Production Years:
1976-1985
Manufacturing Locations:
Germany (main), various international assembly plants.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The W123 series is widely praised by automotive journalists and enthusiasts for its durability and engineering prowess.
Collector Status:
Highly sought after by classic car collectors for its timeless design and robust mechanicals.
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