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Mercedes Benz C-Class (W202) 1998 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: C-Class Chassis Code: W202 Model Year: 1998 Generation Generation Code: 202 (First Generation) 👋 Introduction Market Position Vehicle Segment: Compact Executive Car Brand Positioning: Entry-level luxury sedan offering Mercedes-Benz quality and engineering Competitive Analysis Primary Competitors 1998: BMW 3 Series (E36), Audi A4 (B5), Lexus IS200/IS300 Key Features Design Philosophy: Understated elegance, solid build quality, focus on driver comfort and safety Manual Value Proposition Target Audience: DIY enthusiasts, independent repair shops, Mercedes-Benz owners seeking in-depth maintenance and repair knowledge. 📋 Manual Details Coverage Areas Coverage Scope: All repairs, servicing, and troubleshooting procedures Page Count Estimated Page Count: Hundreds of pages (specific count not provided, but described as comprehensive) Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English (implied by product description and target market) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (mechanical, electrical, fuel, ignition, exhaust), Transmission (manual and automatic), Drivetrain (rear-wheel drive) Chassis: Suspension (front and rear), Steering, Brakes (hydraulic, ABS), Wheels and Tires Electrical: Wiring diagrams, lighting, instrumentation, comfort systems (HVAC), audio, security, engine control unit (ECU), body control module (BCM) Body And Interior: Body panels, doors, windows, seats, interior trim, exterior trim, bumpers Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections Repair: Component replacement, rebuilding procedures, body repair, electrical system diagnosis and repair Troubleshooting: Diagnostic flowcharts, symptom analysis, fault code interpretation (if applicable to the era's diagnostic systems) Diagnostics: System checks, testing procedures, component testing Technical Depth Depth Of Information: Professional-level detail with step-by-step instructions, detailed photos, and exploded diagrams for accurate completion of all jobs. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text within the PDF (standard for professionally produced PDFs) Print Quality Printability: Printable (single pages or entire manual) Binding Type Binding Type: N/A (Digital Download - PDF) Paper Type Paper Type: N/A (Digital Download - PDF) Licensing Usage License: Lifetime use on multiple devices, no expiry dates or renewal fees. ⚙️ Engine Specifications Primary Engine Engine Code Examples: M111 (e.g., C230 Kompressor), M104 (e.g., C280, C36 AMG), OM601/OM602 (Diesel variants) Engine Configuration Configuration: Inline-4, Inline-6, Inline-5 (Diesel) Performance C230 Kompressor Horsepower C230 K: Approx. 192 hp (143 kW) Performance C280 Horsepower C280: Approx. 194 hp (145 kW) Performance C36 Amg Horsepower C36 Amg: Approx. 276 hp (206 kW) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) / Bosch Motronic Engine Management ECU Type: Various Bosch Motronic variants (e.g., ME2.0) Emissions Emission Controls: Catalytic converter, secondary air injection (on some models), EGR (on diesel models) 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual (on select models) Optional Transmission Type Optional: 5-Speed Automatic (722.6 '5G-Tronic' / NAG) Features Automatic Automatic Modes: Comfort (C) and Sport (S) modes Fluid Specification Atf Specification: MB 236.10 or equivalent for 722.6 transmission Drivetrain Drive Layout: Rear-Wheel Drive (RWD) 📐 Dimensions Exterior Length Length: Approx. 4517 mm (177.8 in) Exterior Width Width: Approx. 1755 mm (69.1 in) Exterior Height Height: Approx. 1423 mm (56.0 in) Wheelbase Wheelbase: Approx. 2715 mm (106.9 in) Weights Curb Weight: Approx. 1450-1550 kg (3197-3417 lbs) depending on engine and options Cargo Capacity Trunk Volume: Approx. 470 liters (16.6 cu ft) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Likely 4 stars (based on contemporary testing and Mercedes-Benz standards for the era) NHTSA Front Impact Passenger: Likely 4 stars (based on contemporary testing and Mercedes-Benz standards for the era) Active Features ABS: Standard Anti-lock Braking System (ABS) Esp: Optional Electronic Stability Program (ESP) Passive Features Airbags Standard: Driver and front passenger airbags Airbags Optional: Side airbags (front) Body Structure: High-strength steel safety cage, crumple zones 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette or CD players (e.g., Becker models), optional CD changer Navigation: Optional factory navigation system (e.g., COMAND 2.0 on later models, but less common on 1998) Driver Assistance Cruise Control: Standard cruise control Parking Assistance: Not typically available on 1998 models Connectivity Bluetooth: Not available from factory Convenience Features Power Features: Power windows, power mirrors, power locks, optional power seats 🔧 Maintenance Service Intervals Oil Change Interval Gasoline: Approx. 15,000 km (9,300 miles) or 12 months, whichever comes first (using synthetic oil, refer to manual for exact specification) Oil Change Interval Diesel: Approx. 7,500-10,000 km (4,700-6,200 miles) or 12 months (using diesel-specific oil, refer to manual for exact specification) Major Service Interval: Variable, often around 60,000-80,000 km (e.g., spark plugs, transmission fluid, coolant) - refer to manual for detailed schedule. Fluid Specifications Engine Oil Specification: MB 229.1 or MB 229.3 (e.g., SAE 0W-40, 5W-40, 5W-30 depending on climate and engine type) Coolant Specification: MB-approved antifreeze/coolant (e.g., G48 / Violet, typically 50/50 mix with distilled water) Brake Fluid Specification: DOT 4 Known Issues Common Issues Interior: Headliner sagging, climate control panel issues (e.g., blower motor resistor), door panel separation Common Issues Exterior: Rust (wheel arches, sills),...
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Mercedes Benz C-Class (W202) 1998 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
C-Class
Chassis Code:
W202
Model Year:
1998
Generation
Generation Code:
202 (First Generation)
👋 Introduction
Market Position
Vehicle Segment:
Compact Executive Car
Brand Positioning:
Entry-level luxury sedan offering Mercedes-Benz quality and engineering
Competitive Analysis
Primary Competitors 1998:
BMW 3 Series (E36), Audi A4 (B5), Lexus IS200/IS300
Key Features
Design Philosophy:
Understated elegance, solid build quality, focus on driver comfort and safety
Manual Value Proposition
Target Audience:
DIY enthusiasts, independent repair shops, Mercedes-Benz owners seeking in-depth maintenance and repair knowledge.
📋 Manual Details
Coverage Areas
Coverage Scope:
All repairs, servicing, and troubleshooting procedures
Page Count
Estimated Page Count:
Hundreds of pages (specific count not provided, but described as comprehensive)
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English (implied by product description and target market)
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (mechanical, electrical, fuel, ignition, exhaust), Transmission (manual and automatic), Drivetrain (rear-wheel drive)
Chassis:
Suspension (front and rear), Steering, Brakes (hydraulic, ABS), Wheels and Tires
Electrical:
Wiring diagrams, lighting, instrumentation, comfort systems (HVAC), audio, security, engine control unit (ECU), body control module (BCM)
Body And Interior:
Body panels, doors, windows, seats, interior trim, exterior trim, bumpers
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections
Repair:
Component replacement, rebuilding procedures, body repair, electrical system diagnosis and repair
Troubleshooting:
Diagnostic flowcharts, symptom analysis, fault code interpretation (if applicable to the era's diagnostic systems)
Diagnostics:
System checks, testing procedures, component testing
Technical Depth
Depth Of Information:
Professional-level detail with step-by-step instructions, detailed photos, and exploded diagrams for accurate completion of all jobs.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text within the PDF (standard for professionally produced PDFs)
Print Quality
Printability:
Printable (single pages or entire manual)
Binding Type
Binding Type:
N/A (Digital Download - PDF)
Paper Type
Paper Type:
N/A (Digital Download - PDF)
Licensing
Usage License:
Lifetime use on multiple devices, no expiry dates or renewal fees.
⚙️ Engine Specifications
Primary Engine
Engine Code Examples:
M111 (e.g., C230 Kompressor), M104 (e.g., C280, C36 AMG), OM601/OM602 (Diesel variants)
Engine Configuration
Configuration:
Inline-4, Inline-6, Inline-5 (Diesel)
Performance C230 Kompressor
Horsepower C230 K:
Approx. 192 hp (143 kW)
Performance C280
Horsepower C280:
Approx. 194 hp (145 kW)
Performance C36 Amg
Horsepower C36 Amg:
Approx. 276 hp (206 kW)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) / Bosch Motronic
Engine Management
ECU Type:
Various Bosch Motronic variants (e.g., ME2.0)
Emissions
Emission Controls:
Catalytic converter, secondary air injection (on some models), EGR (on diesel models)
🔧 Transmission
Standard Transmission
Type Standard:
5-Speed Manual (on select models)
Optional Transmission
Type Optional:
5-Speed Automatic (722.6 '5G-Tronic' / NAG)
Features Automatic
Automatic Modes:
Comfort (C) and Sport (S) modes
Fluid Specification
Atf Specification:
MB 236.10 or equivalent for 722.6 transmission
Drivetrain
Drive Layout:
Rear-Wheel Drive (RWD)
📐 Dimensions
Exterior Length
Length:
Approx. 4517 mm (177.8 in)
Exterior Width
Width:
Approx. 1755 mm (69.1 in)
Exterior Height
Height:
Approx. 1423 mm (56.0 in)
Wheelbase
Wheelbase:
Approx. 2715 mm (106.9 in)
Weights
Curb Weight:
Approx. 1450-1550 kg (3197-3417 lbs) depending on engine and options
Cargo Capacity
Trunk Volume:
Approx. 470 liters (16.6 cu ft)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Likely 4 stars (based on contemporary testing and Mercedes-Benz standards for the era)
NHTSA Front Impact Passenger:
Likely 4 stars (based on contemporary testing and Mercedes-Benz standards for the era)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Esp:
Optional Electronic Stability Program (ESP)
Passive Features
Airbags Standard:
Driver and front passenger airbags
Airbags Optional:
Side airbags (front)
Body Structure:
High-strength steel safety cage, crumple zones
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or CD players (e.g., Becker models), optional CD changer
Navigation:
Optional factory navigation system (e.g., COMAND 2.0 on later models, but less common on 1998)
Driver Assistance
Cruise Control:
Standard cruise control
Parking Assistance:
Not typically available on 1998 models
Connectivity
Bluetooth:
Not available from factory
Convenience Features
Power Features:
Power windows, power mirrors, power locks, optional power seats
🔧 Maintenance
Service Intervals
Oil Change Interval Gasoline:
Approx. 15,000 km (9,300 miles) or 12 months, whichever comes first (using synthetic oil, refer to manual for exact specification)
Oil Change Interval Diesel:
Approx. 7,500-10,000 km (4,700-6,200 miles) or 12 months (using diesel-specific oil, refer to manual for exact specification)
Major Service Interval:
Variable, often around 60,000-80,000 km (e.g., spark plugs, transmission fluid, coolant) - refer to manual for detailed schedule.
Fluid Specifications
Engine Oil Specification:
MB 229.1 or MB 229.3 (e.g., SAE 0W-40, 5W-40, 5W-30 depending on climate and engine type)
Coolant Specification:
MB-approved antifreeze/coolant (e.g., G48 / Violet, typically 50/50 mix with distilled water)
Brake Fluid Specification:
DOT 4
Known Issues
Common Issues Interior:
Headliner sagging, climate control panel issues (e.g., blower motor resistor), door panel separation
Common Issues Exterior:
Rust (wheel arches, sills), plastic trim fading, sunroof drain blockage
Common Issues Engine:
M111 (Kompressor): Crankshaft position sensor failure, MAF sensor issues. M104: Oil leaks from valve cover gasket and front timing cover. All: OVP relay failures, vacuum leaks
Common Issues Transmission:
722.6 automatic: Conductor plate failure, transmission control module (TCM) issues
Common Issues Suspension:
Front end clunks (lower ball joints, tie rods), rear axle mount bushings
📚 Vehicle History
Brand Heritage
Manufacturer:
Mercedes-Benz AG, a subsidiary of Daimler-Benz AG
Model Evolution
Introduction Year W202:
1993 (as a successor to the 190E)
Facelift W202:
1997 (minor styling updates, revised interior)
Production
Production Years:
1993-2000
Manufacturing Locations:
Germany, South Africa, USA (CKD assembly)
🏆 Awards & Recognition
Recognitions
Awards General:
The W202 C-Class was generally well-received for its build quality and refinement, contributing to Mercedes-Benz's reputation. Specific awards for the 1998 model year are less commonly cited individually compared to broader model generations.
Ratings
Reliability Perception:
Varies; early models had some teething issues, but later models and well-maintained examples are considered reliable, albeit with higher maintenance costs than non-luxury brands.
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