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Mercedes Benz CLK320 1999 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: CLK320 Year: 1999 Codes Model Code: C208 Engine Code: M112 E32 👋 Introduction Market Position Positioning: Premium mid-size coupe/convertible offering luxury, performance, and advanced engineering for its era. Competitive Analysis Competitors: BMW 3 Series Coupe (E46), Audi A5, Lexus SC series. Key Features Design: Elegant, aerodynamic styling with distinctive Mercedes-Benz design cues. Powertrain: Smooth and powerful M112 V6 engine paired with a refined automatic transmission. Interior: High-quality materials, comfortable seating, and advanced features for the period. 📋 Manual Details Coverage Areas Primary Coverage: North America Secondary Coverage: Global Page Count Estimated Pages: Hundreds Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete diagnostics, repair, and overhaul for M112 V6 engine Transmission: 5-speed automatic transmission (722.6) diagnosis and repair Drivetrain: Rear-wheel drive system, driveshaft, differential, axles Suspension: Front and rear suspension systems, including components, alignment, and geometry Steering: Power steering system, steering column, and linkages Brakes: Hydraulic brake system, ABS, ESP, component replacement, bleeding procedures Electrical System: Comprehensive wiring diagrams, component testing, troubleshooting of all electrical circuits Body And Frame: Body panel repair, interior trim removal and installation, door mechanisms, glass replacement Heating Ventilation Air Conditioning HVAC: Climate control system diagnosis, refrigerant handling, component repair Fuel System: Fuel pump, injectors, fuel filter, EVAP system Cooling System: Radiator, water pump, thermostat, coolant specifications Exhaust System: Exhaust manifold, catalytic converter, mufflers, component replacement Emission Control: Components and troubleshooting for emissions compliance Lighting System: Headlights, taillights, interior lighting, bulb specifications Infotainment And Audio: Radio, amplifier, speaker system diagnosis and repair Procedures Included Maintenance: Scheduled maintenance procedures, oil changes, filter replacements, fluid checks Troubleshooting: Systematic diagnostic procedures for common and complex issues Repair: Step-by-step instructions for component replacement and repair Overhaul: Complete engine and transmission rebuild procedures Diagnostics: OBD-II diagnostics, fault code interpretation, electronic system analysis Torque Specifications: Detailed torque values for all critical fasteners Wiring Diagrams: High-quality, color-coded wiring schematics for all systems Exploded Diagrams: Detailed exploded views of all major components and assemblies Technical Depth Depth: Comprehensive coverage from basic maintenance to complete engine and transmission rebuilds Diagnostic Tools: Information pertinent to using Mercedes-Benz diagnostic tools (e.g., STAR DIAGNOSIS) 📊 Manual Specifications File Format Format: PDF Searchable: Yes (assumed for professional PDF) Print Quality Printable: Yes (single pages or entire manual) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Software Compatibility Os Compatibility: Windows and macOS Licensing Usage License: Lifetime use on multiple devices, no expiry ⚙️ Engine Specifications Primary Engine Engine Type: V6, SOHC (with 3 valves per cylinder) Displacement: 3.2 Liters (3199 cc) Bore X Stroke: 89.9 mm x 84.0 mm Compression Ratio: 10.0:1 Performance Horsepower: 215 hp @ 5700 rpm Torque: 229 lb-ft @ 3500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), sequential multi-point Fuel Type: Premium Unleaded Gasoline (91+ octane) Lubrication Oil Capacity: 8.5 Liters (8.9 US quarts) Ignition Ignition System: Distributorless ignition system (DIS) with individual coil packs 🔧 Transmission Standard Type: 5-Speed Automatic (722.6 '5G-Tronic') Optional Optional Transmission: N/A for CLK320 in 1999 Features Features: Touchshift (manual selection of gears), lock-up torque converter Fluid Specifications Fluid Type: MB 236.10 or MB 236.12 Automatic Transmission Fluid (ATF) Fluid Capacity Capacity: Approx. 8.0 Liters (for complete refill) 📐 Dimensions Exterior Length: 4650 mm (183.1 in) Width: 1740 mm (68.5 in) Height: 1350 mm (53.1 in) Wheelbase: 2715 mm (106.9 in) Weights Curb Weight: Approx. 1540 kg (3395 lbs) Cargo Trunk Volume: Approx. 340 Liters (12.0 cu ft) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4/5 Stars (for the W208 platform generally) NHTSA Front Impact Passenger: 4/5 Stars (for the W208 platform generally) Active Features Electronic Stability Program: Standard (ESP) Anti-Lock Braking System: Standard (ABS) Traction Control: Standard (ASR - Acceleration Slip Regulation) Passive Features Airbags: Driver and front passenger airbags, optional side airbags Seatbelts: Pretensioning front seatbelts with force limiters Rollover Protection: Pop-up roll bars integrated behind headrests (for convertible models) 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette/CD player with optional Bose premium sound system. Navigation: Optional factory-installed navigation system (APS). Driver Assistance Cruise Control: Standard electronic cruise control. Parking Assist: Optional Parktronic parking sensors. Connectivity Phone Integration: Optional hands-free telephone system (often requiring a specific cradle). Comfort Features Seats: Power adjustable front seats with memory function, heated front seats available. Climate Control: Automatic climate control with dual-zone temperature settings. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 miles or 12 months, whichever comes first (using synthetic oil). Major Service Interval: Service A (minor) and Service B (major) intervals recommended by Mercedes-Benz, typically around 15,000-20,000 miles for Service A and 30,000-40,000 miles for Service B, though specific needs can vary. The manual will detail these. Fluid Specifications Engine Oil Spec: API SJ, ACEA A2 or A3, MB-Approval 229.1...
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Mercedes Benz CLK320 1999 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
CLK320
Year:
1999
Codes
Model Code:
C208
Engine Code:
M112 E32
👋 Introduction
Market Position
Positioning:
Premium mid-size coupe/convertible offering luxury, performance, and advanced engineering for its era.
Competitive Analysis
Competitors:
BMW 3 Series Coupe (E46), Audi A5, Lexus SC series.
Key Features
Design:
Elegant, aerodynamic styling with distinctive Mercedes-Benz design cues.
Powertrain:
Smooth and powerful M112 V6 engine paired with a refined automatic transmission.
Interior:
High-quality materials, comfortable seating, and advanced features for the period.
📋 Manual Details
Coverage Areas
Primary Coverage:
North America
Secondary Coverage:
Global
Page Count
Estimated Pages:
Hundreds
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete diagnostics, repair, and overhaul for M112 V6 engine
Transmission:
5-speed automatic transmission (722.6) diagnosis and repair
Drivetrain:
Rear-wheel drive system, driveshaft, differential, axles
Suspension:
Front and rear suspension systems, including components, alignment, and geometry
Steering:
Power steering system, steering column, and linkages
Brakes:
Hydraulic brake system, ABS, ESP, component replacement, bleeding procedures
Electrical System:
Comprehensive wiring diagrams, component testing, troubleshooting of all electrical circuits
Body And Frame:
Body panel repair, interior trim removal and installation, door mechanisms, glass replacement
Heating Ventilation Air Conditioning HVAC:
Climate control system diagnosis, refrigerant handling, component repair
Fuel System:
Fuel pump, injectors, fuel filter, EVAP system
Cooling System:
Radiator, water pump, thermostat, coolant specifications
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, component replacement
Emission Control:
Components and troubleshooting for emissions compliance
Lighting System:
Headlights, taillights, interior lighting, bulb specifications
Infotainment And Audio:
Radio, amplifier, speaker system diagnosis and repair
Procedures Included
Maintenance:
Scheduled maintenance procedures, oil changes, filter replacements, fluid checks
Troubleshooting:
Systematic diagnostic procedures for common and complex issues
Repair:
Step-by-step instructions for component replacement and repair
Overhaul:
Complete engine and transmission rebuild procedures
Diagnostics:
OBD-II diagnostics, fault code interpretation, electronic system analysis
Torque Specifications:
Detailed torque values for all critical fasteners
Wiring Diagrams:
High-quality, color-coded wiring schematics for all systems
Exploded Diagrams:
Detailed exploded views of all major components and assemblies
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to complete engine and transmission rebuilds
Diagnostic Tools:
Information pertinent to using Mercedes-Benz diagnostic tools (e.g., STAR DIAGNOSIS)
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Yes (assumed for professional PDF)
Print Quality
Printable:
Yes (single pages or entire manual)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Compatibility
Os Compatibility:
Windows and macOS
Licensing
Usage License:
Lifetime use on multiple devices, no expiry
⚙️ Engine Specifications
Primary Engine
Engine Type:
V6, SOHC (with 3 valves per cylinder)
Displacement:
3.2 Liters (3199 cc)
Bore X Stroke:
89.9 mm x 84.0 mm
Compression Ratio:
10.0:1
Performance
Horsepower:
215 hp @ 5700 rpm
Torque:
229 lb-ft @ 3500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), sequential multi-point
Fuel Type:
Premium Unleaded Gasoline (91+ octane)
Lubrication
Oil Capacity:
8.5 Liters (8.9 US quarts)
Ignition
Ignition System:
Distributorless ignition system (DIS) with individual coil packs
🔧 Transmission
Standard
Type:
5-Speed Automatic (722.6 '5G-Tronic')
Optional
Optional Transmission:
N/A for CLK320 in 1999
Features
Features:
Touchshift (manual selection of gears), lock-up torque converter
Fluid Specifications
Fluid Type:
MB 236.10 or MB 236.12 Automatic Transmission Fluid (ATF)
Fluid Capacity
Capacity:
Approx. 8.0 Liters (for complete refill)
📐 Dimensions
Exterior
Length:
4650 mm (183.1 in)
Width:
1740 mm (68.5 in)
Height:
1350 mm (53.1 in)
Wheelbase:
2715 mm (106.9 in)
Weights
Curb Weight:
Approx. 1540 kg (3395 lbs)
Cargo
Trunk Volume:
Approx. 340 Liters (12.0 cu ft)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4/5 Stars (for the W208 platform generally)
NHTSA Front Impact Passenger:
4/5 Stars (for the W208 platform generally)
Active Features
Electronic Stability Program:
Standard (ESP)
Anti-Lock Braking System:
Standard (ABS)
Traction Control:
Standard (ASR - Acceleration Slip Regulation)
Passive Features
Airbags:
Driver and front passenger airbags, optional side airbags
Seatbelts:
Pretensioning front seatbelts with force limiters
Rollover Protection:
Pop-up roll bars integrated behind headrests (for convertible models)
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette/CD player with optional Bose premium sound system.
Navigation:
Optional factory-installed navigation system (APS).
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Parking Assist:
Optional Parktronic parking sensors.
Connectivity
Phone Integration:
Optional hands-free telephone system (often requiring a specific cradle).
Comfort Features
Seats:
Power adjustable front seats with memory function, heated front seats available.
Climate Control:
Automatic climate control with dual-zone temperature settings.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 miles or 12 months, whichever comes first (using synthetic oil).
Major Service Interval:
Service A (minor) and Service B (major) intervals recommended by Mercedes-Benz, typically around 15,000-20,000 miles for Service A and 30,000-40,000 miles for Service B, though specific needs can vary. The manual will detail these.
Fluid Specifications
Engine Oil Spec:
API SJ, ACEA A2 or A3, MB-Approval 229.1 or 229.3 (e.g., Mobil 1 0W-40, Castrol Syntec 0W-30).
Coolant Spec:
MB-Approval 325.0 or 326.0 (Antifreeze/Coolant Concentrate, typically a silicates-based formula).
Brake Fluid Spec:
DOT 4 (Mercedes-Benz recommends their own brand or equivalent meeting MB-Approval 331.0).
Known Issues
Common Issues M112:
Cracked plastic intake manifold (early M112 engines), Variable Intake Manifold (VIM) actuator failure, O-ring degradation on oil cooler.
Common Issues Transmission:
Conductor plate issues in the 722.6 transmission leading to shifting problems, O-ring failure in the pilot bushing.
Common Issues Electrical:
Window regulator failures, climate control module faults, SRS (airbag) warning lights due to seat occupancy sensor issues or wiring harness problems.
Common Issues Suspension:
Wear in front control arm bushings and ball joints, strut mount wear.
📚 Vehicle History
Brand Heritage
Heritage:
Mercedes-Benz has a long-standing reputation for engineering excellence, luxury, and automotive innovation dating back to the late 19th century.
Model Evolution
Clk Generation:
First generation (C208) introduced in 1997 as a coupe, with a convertible (A208) following in 1998. Replaced the C124 E-Class Coupe and Convertible.
Platform Sharing:
Based on the W202 C-Class platform, but with styling and features more aligned with the E-Class range.
Production
Production Years:
1997-2002 (C208 Coupe) / 1998-2003 (A208 Convertible)
Manufacturing Location:
Sindelfingen, Germany
🏆 Awards & Recognition
Recognitions
Period Awards:
While specific awards for the 1999 CLK320 might not be widely publicized, Mercedes-Benz vehicles of this era consistently received accolades for safety, luxury, and engineering quality from automotive publications and consumer surveys.
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