Mercedes Benz E Class S211 2003-2009 Full Service & Repair Manual
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: E-Class Body Style: S211 (Estate/Wagon) Production Years: 2003-2009 Codes Chassis Code: S211 👋 Introduction Market Position Vehicle Segment: Mid-size Luxury Executive Wagon (Estate) Target Audience: Families and individuals seeking a blend of luxury, practicality, and performance, with a need for cargo space. Competitive Analysis Key Competitors: BMW 5 Series Touring (E61), Audi A6 Avant (C6), Volvo V70, Lexus GS Sportcross (earlier models) Key Features Design Philosophy: Robust engineering, advanced technology, comfort, and safety, with a characteristic Mercedes-Benz build quality. Innovations: Introduction of Sensotronic Brake Control (SBC) on some models, advanced suspension systems (AIRMATIC), powerful engine options. 📋 Manual Details Coverage Areas Language: English Manual Type: Full Service & Repair Workshop Manual Coverage Scope: Factory-level diagnostics, maintenance, repair, and overhaul procedures Page Count Estimated Page Count: Thousands (Specific count varies by engine/options, but comprehensive) Format File Format: PDF Download Availability: Instant Download Licensing: No expiry dates, no extra fees 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel systems, ignition, exhaust, cooling, lubrication, engine management (ECU), transmission (automatic & manual), differential, driveshafts Chassis: Suspension (front & rear), steering system (hydraulic power steering, Servotronic), brakes (ABS, ESP, SBC, brake system components, parking brake), wheels, tires Electrical: 12V electrical system, battery, charging system, starter, lighting, instrumentation, infotainment, comfort electronics (climate control, seats, windows, mirrors, sunroof), Body Control Module (BCM), CAN bus communication, diagnosis and troubleshooting Body: Body structure, exterior panels, doors, hood, tailgate, bumpers, interior trim, seats, safety restraints (airbags, seatbelts), glass, sealing systems Engine Management Systems: Covers fuel injection, ignition timing, emissions control systems, and sensor diagnostics for various gasoline and diesel engines. Climate Control System: Service and repair of HVAC system, including refrigerant handling, component replacement (compressor, evaporator, heater core), and diagnostic procedures. Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug replacement, belt replacement Repair: Component removal and installation, diagnostic procedures, fault finding, electrical system troubleshooting, mechanical component repair and overhaul Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, electrical schematics for diagnosis Diagnostics: Detailed diagnostic trees for common faults, electrical system schematics, component testing procedures, torque specifications for critical fasteners. Installation Procedures: Step-by-step guides for removing and installing major components, including engine, transmission, suspension parts, body panels, and interior trim. Technical Depth Depth Level: Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts Diagnostic Coverage: Includes procedures for using factory diagnostic tools (e.g., STAR Diagnosis/XENTRY) and understanding complex electronic systems Rebuild Procedures: Detailed instructions for engine, transmission, and differential rebuilds, including specifications and clearances 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable text, printable pages File Organization: Likely organized by system or vehicle section for easy navigation Print Quality Print Readability: Optimized for clear printing and digital viewing Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Variants Covered: Wide range including M271 (1.8L Supercharged I4), M272 (3.5L V6), M112 (3.7L V6), M113 (4.3L/5.0L V8), OM646 (2.1L CDI I4 Diesel), OM647 (2.7L CDI I5 Diesel), OM648 (3.2L CDI I6 Diesel), OM629 (4.0L V8 CDI) Performance Typical Hp Range: 143 hp (E200 CDI) to 476 hp (E63 AMG) Typical Torque Range: 221 lb-ft (E200 CDI) to 516 lb-ft (E63 AMG) Fuel System Fuel Delivery Gasoline: Electronic Fuel Injection (EFI), Direct Injection on later models (e.g., CGI variants where applicable) Fuel System Diesel: Common Rail Direct Injection (CDI), Turbocharged with Intercooler Engine Management ECM Systems: ME series, SIM series, MED series ECUs depending on engine and year 🔧 Transmission Standard Transmission Types: 5-speed Automatic (722.6 NAG V) for V8, 7-speed Automatic (722.9 7G-TRONIC) for most models, 6-speed Manual (less common in North America) Optional Optional Transmissions: All-wheel drive (4MATIC) integrated with automatic transmissions Features Transmission Features: Tiptronic (manual shifting mode), Sport/Comfort modes, Electronic Transmission Control Fluid Specifications Automatic Transmission Fluid: MB 236.10, MB 236.12, MB 236.14 (depending on transmission type and year) 📐 Dimensions Exterior Length: Approx. 4,895 mm (192.7 in) Width: Approx. 1,790 mm (70.5 in) Height: Approx. 1,515 mm (59.6 in) Cargo Cargo Volume Seats Up: Approx. 650 liters (22.9 cu ft) Cargo Volume Seats Down: Approx. 2,040 liters (72.0 cu ft) Weights Curb Weight: Varies by engine/options, starting around 1,700 kg (3,750 lbs) Gross Vehicle Weight Rating: Varies, typically around 2,300-2,500 kg (5,070-5,510 lbs) 🛡️ Safety Features Ratings NHTSA Rating: Generally received high ratings, including 5-star frontal and side impact (specific ratings may vary by year and testing protocol) IIHS Rating: Typically rated 'Good' in frontal and side impact tests Active Features Active Safety Systems: ABS, ESP (Electronic Stability Program), Traction Control (ASR), Tire Pressure Monitoring System (TPMS), Sensotronic Brake Control (SBC) on some models Passive Features Passive Safety Features: Multi-stage front airbags, side airbags, curtain airbags, active head restraints (NECK-PRO), front and rear crumple zones, reinforced safety...
Suspension (front & rear), steering system (hydraulic power steering, Servotronic), brakes (ABS, ESP, SBC, brake system components, parking brake), wheels, tires
Electrical:
12V electrical system, battery, charging system, starter, lighting, instrumentation, infotainment, comfort electronics (climate control, seats, windows, mirrors, sunroof), Body Control Module (BCM), CAN bus communication, diagnosis and troubleshooting
Body:
Body structure, exterior panels, doors, hood, tailgate, bumpers, interior trim, seats, safety restraints (airbags, seatbelts), glass, sealing systems
Engine Management Systems:
Covers fuel injection, ignition timing, emissions control systems, and sensor diagnostics for various gasoline and diesel engines.
Climate Control System:
Service and repair of HVAC system, including refrigerant handling, component replacement (compressor, evaporator, heater core), and diagnostic procedures.
Electronic Fuel Injection (EFI), Direct Injection on later models (e.g., CGI variants where applicable)
Fuel System Diesel:
Common Rail Direct Injection (CDI), Turbocharged with Intercooler
Engine Management
ECM Systems:
ME series, SIM series, MED series ECUs depending on engine and year
🔧 Transmission
Standard
Transmission Types:
5-speed Automatic (722.6 NAG V) for V8, 7-speed Automatic (722.9 7G-TRONIC) for most models, 6-speed Manual (less common in North America)
Optional
Optional Transmissions:
All-wheel drive (4MATIC) integrated with automatic transmissions
Features
Transmission Features:
Tiptronic (manual shifting mode), Sport/Comfort modes, Electronic Transmission Control
Fluid Specifications
Automatic Transmission Fluid:
MB 236.10, MB 236.12, MB 236.14 (depending on transmission type and year)
📐 Dimensions
Exterior
Length:
Approx. 4,895 mm (192.7 in)
Width:
Approx. 1,790 mm (70.5 in)
Height:
Approx. 1,515 mm (59.6 in)
Cargo
Cargo Volume Seats Up:
Approx. 650 liters (22.9 cu ft)
Cargo Volume Seats Down:
Approx. 2,040 liters (72.0 cu ft)
Weights
Curb Weight:
Varies by engine/options, starting around 1,700 kg (3,750 lbs)
Gross Vehicle Weight Rating:
Varies, typically around 2,300-2,500 kg (5,070-5,510 lbs)
🛡️ Safety Features
Ratings
NHTSA Rating:
Generally received high ratings, including 5-star frontal and side impact (specific ratings may vary by year and testing protocol)
IIHS Rating:
Typically rated 'Good' in frontal and side impact tests
Active Features
Active Safety Systems:
ABS, ESP (Electronic Stability Program), Traction Control (ASR), Tire Pressure Monitoring System (TPMS), Sensotronic Brake Control (SBC) on some models
Passive Features
Passive Safety Features:
Multi-stage front airbags, side airbags, curtain airbags, active head restraints (NECK-PRO), front and rear crumple zones, reinforced safety cell
Tailgate struts/latches, rust on wheel arches and sills (depending on climate/care), sunroof drain blockages.
📚 Vehicle History
Brand Heritage
Manufacturer Heritage:
Mercedes-Benz, a renowned German manufacturer with over a century of automotive engineering and luxury vehicle production.
Model Evolution
E Class Heritage:
The E-Class has a long lineage dating back to models like the W123 and W124 estates, known for durability and executive comfort.
S211 Introduction:
The S211 replaced the S210 wagon, introducing updated styling, technology, and powertrains, building on the W211 sedan platform.
Production
Manufacturing Locations:
Primary production in Germany (Sindelfingen, Bremen), with potential assembly in other global locations.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Consistently scored well in safety tests, contributing to Mercedes-Benz's reputation for safety.
Reliability Ratings:
While certain electronic components could be prone to issues, overall reliability is considered good to very good for a luxury vehicle of its era, especially for well-maintained examples.
Certifications
Certification Standards:
Meets or exceeds all relevant European and international automotive safety and emissions standards.