Mercedes Benz ML Class W164 Complete Workshop Service Repair Manual 2010

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: ML Class Chassis Code: W164 Model Year: 2010 Generation Generation: Second Generation (W164) Generation Years: 2005-2011 👋 Introduction Market Position Vehicle Segment: Mid-size luxury SUV (Sport Utility Vehicle) Brand Positioning: Premium, known for luxury, comfort, advanced technology, and robust engineering. Competitive Analysis Key Competitors: BMW X5, Audi Q7, Lexus RX, Porsche Cayenne, Land Rover LR4. Key Features Vehicle Highlights: Spacious and luxurious interior, powerful engine options, advanced safety features, capable all-wheel drive (4MATIC), refined ride quality, high-quality materials. Manual Value Proposition: Enables owners and technicians to perform comprehensive maintenance and repairs, saving significant costs compared to dealership service, while ensuring proper vehicle upkeep and longevity. 📋 Manual Details Coverage Areas Coverage Scope: Complete workshop service and repair Model Variants Covered: All models, engines, trim levels, and transmission types within the W164 ML Class for the 2010 model year. Page Count Page Count Estimate: Extensive (likely several thousand pages, typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Digital Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain Systems: Engine mechanical, engine electrical, fuel system, lubrication system, cooling system, exhaust system, powertrain control module (PCM) diagnosis and repair. Transmission Drivetrain: Automatic transmission (e.g., 7G-TRONIC), transfer case, drive shafts, differentials, axles, CV joints, and related control systems. Chassis Systems: Brake system (including ABS, ESP), steering system (hydraulic/electric power steering), suspension system (AIRMATIC, independent suspension), wheels, and tires. Electrical Electronics: Body control module (BCM), comfort systems (seats, windows, sunroof, climate control), lighting systems (headlights, taillights, interior), infotainment, instrument cluster, diagnostic systems (OBD-II), CAN bus communication, wiring diagrams. Body Interior: Body repair, interior trim, upholstery, airbags, seat belts, doors, windows, body sealing, and paint repair. Procedures Included Maintenance Procedures: Routine maintenance schedules, fluid changes (engine oil, coolant, brake fluid, transmission fluid, differential fluid), filter replacements (oil, air, fuel, cabin), spark plug replacement, belt replacement, brake pad and rotor replacement. Diagnostic Procedures: Troubleshooting common symptoms, fault code diagnosis (DTCs), diagnostic tool usage, electrical system diagnostics, component testing. Repair Procedures: Component removal and installation (engine, transmission, suspension parts, brakes, electrical modules), engine overhaul, transmission overhaul, body panel replacement, interior component repair. Specifications And Tolerances: Torque specifications, clearances, fluid capacities, electrical component resistance/voltage values, alignment specifications. Technical Depth Depth Of Coverage: Comprehensive: from basic scheduled maintenance and fluid checks to advanced diagnostics and complete mechanical/electrical system overhauls and rebuilds. 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable text content Print Quality Print Quality: High-resolution, suitable for clear printing of text and diagrams Illustrations: Step-by-step diagrams, exploded views, and photographic illustrations Binding Type Binding Type For Print: N/A (Downloadable digital format) Paper Type Paper Type For Print: N/A (Downloadable digital format) Software Requirements Required Software: Adobe Reader (or compatible PDF viewer) ⚙️ Engine Specifications Primary Engine Engine Options 2010: Likely includes: ML350 (3.5L V6), ML550 (5.5L V8), ML63 AMG (6.2L V8). Performance Ml350 Engine Code: M272 (or M276 for later models, though 2010 likely M272) Ml350 Horsepower: Approx. 268 hp Ml350 Torque: Approx. 258 lb-ft Ml550 Engine Code: M273 Ml550 Horsepower: Approx. 382 hp Ml550 Torque: Approx. 391 lb-ft Ml63 Amg Engine Code: M156 Ml63 Amg Horsepower: Approx. 507 hp Ml63 Amg Torque: Approx. 450 lb-ft Fuel System Fuel Delivery: Electronic fuel injection (EFI) Fuel Type: Premium Unleaded Gasoline 🔧 Transmission Standard Standard Transmission: 7-speed automatic transmission (7G-TRONIC) Optional Optional Transmission: N/A (7G-TRONIC was standard across most models) Features Transmission Features: Selectable drive modes (Comfort, Sport), manual shift mode (TouchShift paddles or selector lever), electronic control. Drivetrain Drivetrain: 4MATIC all-wheel drive (standard on most models) 📐 Dimensions Exterior Length: Approx. 189.1 inches (4803 mm) Width: Approx. 75.4 inches (1915 mm) Height: Approx. 71.0 inches (1803 mm) Wheelbase: Approx. 114.7 inches (2915 mm) Weights Curb Weight Ml350: Approx. 4,707 lbs (2,135 kg) Towing Capacity: Up to 7,000 lbs (3,175 kg) with optional towing package 🛡️ Safety Features Ratings NHTSA Front Crash Test: 5-Star Rating (for 2010 model year) IIHS Top Safety Pick: Yes (typically awarded for this generation) Active Features Standard Safety Features: ABS, Electronic Stability Program (ESP), Traction Control, Roll Stability Control, Tire Pressure Monitoring System (TPMS), daytime running lights. Optional Safety Features: Distronic PLUS adaptive cruise control, Parktronic parking assist, rearview camera, blind-spot monitoring. Passive Features Airbags: Front dual-stage airbags, front side-impact airbags, side curtain airbags (front and rear), driver knee airbag. 💡 Technology Features Infotainment Infotainment System Name: COMAND APS (Cockpit Management and Navigation) Infotainment Features: Navigation system, CD/DVD changer, AM/FM radio, Bluetooth connectivity, auxiliary audio input, optional Harman Kardon surround sound system. Driver Assistance Driver Assistance Features: Optional Distronic PLUS (adaptive cruise control), Parktronic (parking sensors), rearview camera, optional Lane Keeping Assist, optional Blind Spot Assist. Connectivity Connectivity Options: Bluetooth for hands-free calling and audio streaming, optional SiriusXM satellite radio. 🔧 Maintenance Service Intervals Oil Change Interval Gasoline:...

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Description

🏷️ Basic Information

Identification

Make:

Mercedes-Benz

Model:

ML Class

Chassis Code:

Model Year:

Generation

Generation:

Second Generation (W164)

Generation Years:

2005-2011

👋 Introduction

Market Position

Vehicle Segment:

Mid-size luxury SUV (Sport Utility Vehicle)

Brand Positioning:

Premium, known for luxury, comfort, advanced technology, and robust engineering.

Competitive Analysis

Key Competitors:

BMW X5, Audi Q7, Lexus RX, Porsche Cayenne, Land Rover LR4.

Key Features

Vehicle Highlights:

Spacious and luxurious interior, powerful engine options, advanced safety features, capable all-wheel drive (4MATIC), refined ride quality, high-quality materials.

Manual Value Proposition:

Enables owners and technicians to perform comprehensive maintenance and repairs, saving significant costs compared to dealership service, while ensuring proper vehicle upkeep and longevity.

📋 Manual Details

Coverage Areas

Coverage Scope:

Complete workshop service and repair

Model Variants Covered:

All models, engines, trim levels, and transmission types within the W164 ML Class for the 2010 model year.

Page Count

Page Count Estimate:

Extensive (likely several thousand pages, typical for comprehensive workshop manuals)

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Digital Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Powertrain Systems:

Engine mechanical, engine electrical, fuel system, lubrication system, cooling system, exhaust system, powertrain control module (PCM) diagnosis and repair.

Transmission Drivetrain:

Automatic transmission (e.g., 7G-TRONIC), transfer case, drive shafts, differentials, axles, CV joints, and related control systems.

Chassis Systems:

Brake system (including ABS, ESP), steering system (hydraulic/electric power steering), suspension system (AIRMATIC, independent suspension), wheels, and tires.

Electrical Electronics:

Body control module (BCM), comfort systems (seats, windows, sunroof, climate control), lighting systems (headlights, taillights, interior), infotainment, instrument cluster, diagnostic systems (OBD-II), CAN bus communication, wiring diagrams.

Body Interior:

Body repair, interior trim, upholstery, airbags, seat belts, doors, windows, body sealing, and paint repair.

Procedures Included

Maintenance Procedures:

Routine maintenance schedules, fluid changes (engine oil, coolant, brake fluid, transmission fluid, differential fluid), filter replacements (oil, air, fuel, cabin), spark plug replacement, belt replacement, brake pad and rotor replacement.

Diagnostic Procedures:

Troubleshooting common symptoms, fault code diagnosis (DTCs), diagnostic tool usage, electrical system diagnostics, component testing.

Repair Procedures:

Component removal and installation (engine, transmission, suspension parts, brakes, electrical modules), engine overhaul, transmission overhaul, body panel replacement, interior component repair.

Specifications And Tolerances:

Torque specifications, clearances, fluid capacities, electrical component resistance/voltage values, alignment specifications.

Technical Depth

Depth Of Coverage:

Comprehensive: from basic scheduled maintenance and fluid checks to advanced diagnostics and complete mechanical/electrical system overhauls and rebuilds.

📊 Manual Specifications

File Format

File Format:

Searchability:

Searchable text content

Print Quality

Print Quality:

High-resolution, suitable for clear printing of text and diagrams

Illustrations:

Step-by-step diagrams, exploded views, and photographic illustrations

Binding Type

Binding Type For Print:

N/A (Downloadable digital format)

Paper Type

Paper Type For Print:

N/A (Downloadable digital format)

Software Requirements

Required Software:

Adobe Reader (or compatible PDF viewer)

⚙️ Engine Specifications

Primary Engine

Engine Options 2010:

Likely includes: ML350 (3.5L V6), ML550 (5.5L V8), ML63 AMG (6.2L V8).

Performance

Ml350 Engine Code:

M272 (or M276 for later models, though 2010 likely M272)

Ml350 Horsepower:

Approx. 268 hp

Ml350 Torque:

Approx. 258 lb-ft

Ml550 Engine Code:

Ml550 Horsepower:

Approx. 382 hp

Ml550 Torque:

Approx. 391 lb-ft

Ml63 Amg Engine Code:

Ml63 Amg Horsepower:

Approx. 507 hp

Ml63 Amg Torque:

Approx. 450 lb-ft

Fuel System

Fuel Delivery:

Electronic fuel injection (EFI)

Fuel Type:

Premium Unleaded Gasoline

🔧 Transmission

Standard

Standard Transmission:

7-speed automatic transmission (7G-TRONIC)

Optional

Optional Transmission:

N/A (7G-TRONIC was standard across most models)

Features

Transmission Features:

Selectable drive modes (Comfort, Sport), manual shift mode (TouchShift paddles or selector lever), electronic control.

Drivetrain

Drivetrain:

4MATIC all-wheel drive (standard on most models)

📐 Dimensions

Exterior

Length:

Approx. 189.1 inches (4803 mm)

Width:

Approx. 75.4 inches (1915 mm)

Height:

Approx. 71.0 inches (1803 mm)

Wheelbase:

Approx. 114.7 inches (2915 mm)

Weights

Curb Weight Ml350:

Approx. 4,707 lbs (2,135 kg)

Towing Capacity:

Up to 7,000 lbs (3,175 kg) with optional towing package

🛡️ Safety Features

Ratings

NHTSA Front Crash Test:

5-Star Rating (for 2010 model year)

IIHS Top Safety Pick:

Yes (typically awarded for this generation)

Active Features

Standard Safety Features:

ABS, Electronic Stability Program (ESP), Traction Control, Roll Stability Control, Tire Pressure Monitoring System (TPMS), daytime running lights.

Optional Safety Features:

Distronic PLUS adaptive cruise control, Parktronic parking assist, rearview camera, blind-spot monitoring.

Passive Features

Airbags:

Front dual-stage airbags, front side-impact airbags, side curtain airbags (front and rear), driver knee airbag.

💡 Technology Features

Infotainment

Infotainment System Name:

COMAND APS (Cockpit Management and Navigation)

Infotainment Features:

Navigation system, CD/DVD changer, AM/FM radio, Bluetooth connectivity, auxiliary audio input, optional Harman Kardon surround sound system.

Driver Assistance

Driver Assistance Features:

Optional Distronic PLUS (adaptive cruise control), Parktronic (parking sensors), rearview camera, optional Lane Keeping Assist, optional Blind Spot Assist.

Connectivity

Connectivity Options:

Bluetooth for hands-free calling and audio streaming, optional SiriusXM satellite radio.

🔧 Maintenance

Service Intervals

Oil Change Interval Gasoline:

Every 10,000 miles or 1 year, whichever comes first (using synthetic oil). Check manual for specific model/engine variation.

Transmission Fluid Change:

Typically recommended around 60,000-80,000 miles or as per service indicator. Specific fluid and filter replacement is critical for 7G-TRONIC longevity.

Brake Fluid Change:

Every 2 years, regardless of mileage.

Fluid Specifications

Engine Oil Specification:

MB 229.5 or MB 229.51 approved synthetic oil (e.g., SAE 0W-40, 5W-40, 0W-30, 5W-30 depending on climate and specific engine).

Engine Oil Capacity Ml350:

Approx. 8.5 quarts (8.0 liters)

Transmission Fluid Type:

MB 236.14 approved ATF (e.g., Pentosin ATF1)

Coolant Specification:

MB 325.0 or MB 326.0 approved coolant (e.g., ZEREX G-05)

Known Issues

Common Maintenance Items:

Spark plugs (M272 engine), ignition coils, serpentine belt and tensioner, balance shaft gear on M272 engines (pre-2008, though less common in 2010 models but worth checking), PCV valve, oil cooler seals, transmission conductor plate, electronic parking brake actuator.

Suspension Issues:

AIRMATIC suspension components (air springs, compressor, valve blocks) can be prone to leaks over time. Suspension bushings and ball joints.

📚 Vehicle History

Brand Heritage

Mercedes Benz Legacy:

Over a century of automotive innovation, luxury, and engineering excellence.

Model Evolution

Ml Class Lineage:

First introduced in 1997 as the M-Class (W163), the ML Class established Mercedes-Benz's presence in the luxury SUV market. The W164 generation, launched for the 2006 model year, brought significant improvements in styling, interior refinement, and technology.

Production

W164 Production Years:

2005-2011

Manufacturing Location:

Tuscaloosa, Alabama, USA

🏆 Awards & Recognition

Recognitions

Safety Awards:

Consistently recognized for safety with top crash test ratings from NHTSA and IIHS.

Design Awards:

Praised for its upscale design and luxurious interior appointments.

Ratings

Reliability Ratings:

Generally good reliability, though specific model years and common issues are important to address via maintenance and repair as outlined in the manual.