Mercedes Benz 1989 to 2012 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Mercedes-Benz Codes Covered Chassis Codes: R129, W140, V140, VF140, A140, C140, W163, W164, R170, R171, W202, S202, W203, S203, CL203, CLX203, C208, A208, C209, A209, W210, S210, W211, S211, C215, W219, W220, V220, VF220, R230, C240, W251, V251, W463 👋 Introduction Market Position Market Position: An essential resource for owners and independent repair facilities working on a wide spectrum of Mercedes-Benz vehicles from the late 1980s through the early 2010s. Positions itself as a cost-effective alternative to dealership-specific service information. Key Features Key Features: Instant download, extensive model coverage (23 distinct chassis codes), detailed technical information, numerous illustrations and diagrams, printable format for workshop use, comprehensive repair and maintenance procedures. 📋 Manual Details Coverage Areas Model Years: 1989-2012 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (Adobe PDF), Instant Download 📖 Manual Coverage Systems Covered Systems: Engine mechanical, Engine electrical, Fuel system, Ignition system, Exhaust system, Cooling system, Lubrication system, Drivetrain (transmission, differential), Suspension, Steering, Brakes (including ABS/ESP), Climate control (HVAC), Electrical systems (lighting, power windows, seats, mirrors, central locking, infotainment), Body interior, Body exterior, Body structure, Wiring diagrams, Diagnostic trouble codes (DTCs) and troubleshooting for all listed models. Procedures Included Procedures: Complete tear down and rebuild, scheduled maintenance, fluid changes, component replacement (engine, transmission, brakes, suspension, steering, climate control, electrical components), diagnostic procedures, troubleshooting guides, torque specifications, component testing, wiring harness repair, body repair, interior trim removal and installation. Technical Depth Depth: Comprehensive, covering from basic maintenance and troubleshooting to in-depth repair and complete component rebuilds. Includes detailed diagrams, part numbers for reference, and technical specifications required for professional-level service. 📊 Manual Specifications File Format File Format: Adobe PDF Print Quality Printability: Fully printable pages. High-resolution images and diagrams suitable for printing. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Varieties: Covers a vast array of Mercedes-Benz engines including but not limited to: Inline-4 (e.g., M111 in C230/C240, R170 SLK230), Inline-6 (e.g., M104 in W140 S320, R129 SL320), V6 (e.g., M112 in W202 C240, W210 E320, W163 ML320; M272 in W164 ML350, W203 C350, W211 E350, W251 R350), V8 (e.g., M119 in W140 S500, R129 SL500; M113 in W210 E500, W163 ML500, W220 S500, R230 SL500; M273 in W164 ML500, W211 E500, W251 R500), V12 (e.g., M120 in W140 S600, C140 CL600; M275/M285 in W220 S600/S65 AMG, C215 CL600/CL65 AMG, R230 SL600/SL65 AMG), and potentially diesel variants (OM60x, OM611, OM612, OM646, OM647, OM648, OM628, OM629). Performance Performance Data: Details for specific horsepower, torque, and engine configurations for each applicable engine and model are provided within the manual. Fuel System Fuel System Details: Covers Bosch Motronic and other fuel injection systems, including fuel pump specifications, injector diagnostics, fuel pressure regulators, fuel filter replacement, and related components. 🔧 Transmission Standard Transmission Types: Automatic transmissions (e.g., 722.4, 722.5, 722.6 '5G-Tronic', 722.9 '7G-Tronic') and Manual transmissions (less common in later models covered, but applicable to some earlier variants like W202, W210, W463). Optional Transmission Options: Specific options vary by model and year, including different gear ratios and torque converter configurations for automatic transmissions. Features Transmission Features: Includes procedures for transmission fluid and filter changes, electronic transmission control module (ETC) diagnostics, valve body troubleshooting, and complete transmission overhaul. 📐 Dimensions Exterior Exterior Dimensions: Exterior dimensions (length, width, height, wheelbase) are specific to each model and chassis code (e.g., W140 S-Class vs. R170 SLK) and are detailed within the manual for each respective vehicle. Weights Curb Weights: Curb weights and gross vehicle weights (GVW) for all covered models are provided for accurate servicing and load considerations. 🛡️ Safety Features Active Features Active Safety Systems: Covers ABS (Anti-lock Braking System), ESP/ASR (Electronic Stability Program/Acceleration Slip Regulation), BAS (Brake Assist), and other active safety systems, including their diagnostics and repair procedures. Passive Features Passive Safety Systems: Details on airbag systems (SRS - Supplemental Restraint System), seat belt pre-tensioners, and body crumple zones are typically included in the body and electrical sections. 💡 Technology Features Infotainment Infotainment Systems: Information on older COMAND systems (for applicable models), radio installations, speaker replacements, and related wiring is generally covered in the electrical section. Driver Assistance Driver Assistance Features: Details regarding the function, calibration, and repair of early adaptive cruise control (Distronic), parking sensors (Parktronic), and other electronic driver aids are included where applicable. 🔧 Maintenance Service Intervals Service Intervals: Detailed service schedules based on mileage and time are provided for each model, including recommendations for oil changes, filter replacements, brake fluid flushes, coolant changes, spark plug replacements, and other essential maintenance tasks (e.g., Service A, Service B). Specific intervals for items like transmission fluid, differential fluid, and serpentine belts are also outlined. Fluid Specifications Fluid Specifications: Comprehensive lists of required fluids with specific Mercedes-Benz specifications (e.g., engine oil...
An essential resource for owners and independent repair facilities working on a wide spectrum of Mercedes-Benz vehicles from the late 1980s through the early 2010s. Positions itself as a cost-effective alternative to dealership-specific service information.
Key Features
Key Features:
Instant download, extensive model coverage (23 distinct chassis codes), detailed technical information, numerous illustrations and diagrams, printable format for workshop use, comprehensive repair and maintenance procedures.
📋 Manual Details
Coverage Areas
Model Years:
1989-2012
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (Adobe PDF), Instant Download
📖 Manual Coverage
Systems Covered
Systems:
Engine mechanical, Engine electrical, Fuel system, Ignition system, Exhaust system, Cooling system, Lubrication system, Drivetrain (transmission, differential), Suspension, Steering, Brakes (including ABS/ESP), Climate control (HVAC), Electrical systems (lighting, power windows, seats, mirrors, central locking, infotainment), Body interior, Body exterior, Body structure, Wiring diagrams, Diagnostic trouble codes (DTCs) and troubleshooting for all listed models.
Procedures Included
Procedures:
Complete tear down and rebuild, scheduled maintenance, fluid changes, component replacement (engine, transmission, brakes, suspension, steering, climate control, electrical components), diagnostic procedures, troubleshooting guides, torque specifications, component testing, wiring harness repair, body repair, interior trim removal and installation.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance and troubleshooting to in-depth repair and complete component rebuilds. Includes detailed diagrams, part numbers for reference, and technical specifications required for professional-level service.
📊 Manual Specifications
File Format
File Format:
Adobe PDF
Print Quality
Printability:
Fully printable pages. High-resolution images and diagrams suitable for printing.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Varieties:
Covers a vast array of Mercedes-Benz engines including but not limited to: Inline-4 (e.g., M111 in C230/C240, R170 SLK230), Inline-6 (e.g., M104 in W140 S320, R129 SL320), V6 (e.g., M112 in W202 C240, W210 E320, W163 ML320; M272 in W164 ML350, W203 C350, W211 E350, W251 R350), V8 (e.g., M119 in W140 S500, R129 SL500; M113 in W210 E500, W163 ML500, W220 S500, R230 SL500; M273 in W164 ML500, W211 E500, W251 R500), V12 (e.g., M120 in W140 S600, C140 CL600; M275/M285 in W220 S600/S65 AMG, C215 CL600/CL65 AMG, R230 SL600/SL65 AMG), and potentially diesel variants (OM60x, OM611, OM612, OM646, OM647, OM648, OM628, OM629).
Performance
Performance Data:
Details for specific horsepower, torque, and engine configurations for each applicable engine and model are provided within the manual.
Fuel System
Fuel System Details:
Covers Bosch Motronic and other fuel injection systems, including fuel pump specifications, injector diagnostics, fuel pressure regulators, fuel filter replacement, and related components.
🔧 Transmission
Standard
Transmission Types:
Automatic transmissions (e.g., 722.4, 722.5, 722.6 '5G-Tronic', 722.9 '7G-Tronic') and Manual transmissions (less common in later models covered, but applicable to some earlier variants like W202, W210, W463).
Optional
Transmission Options:
Specific options vary by model and year, including different gear ratios and torque converter configurations for automatic transmissions.
Features
Transmission Features:
Includes procedures for transmission fluid and filter changes, electronic transmission control module (ETC) diagnostics, valve body troubleshooting, and complete transmission overhaul.
📐 Dimensions
Exterior
Exterior Dimensions:
Exterior dimensions (length, width, height, wheelbase) are specific to each model and chassis code (e.g., W140 S-Class vs. R170 SLK) and are detailed within the manual for each respective vehicle.
Weights
Curb Weights:
Curb weights and gross vehicle weights (GVW) for all covered models are provided for accurate servicing and load considerations.
🛡️ Safety Features
Active Features
Active Safety Systems:
Covers ABS (Anti-lock Braking System), ESP/ASR (Electronic Stability Program/Acceleration Slip Regulation), BAS (Brake Assist), and other active safety systems, including their diagnostics and repair procedures.
Passive Features
Passive Safety Systems:
Details on airbag systems (SRS - Supplemental Restraint System), seat belt pre-tensioners, and body crumple zones are typically included in the body and electrical sections.
💡 Technology Features
Infotainment
Infotainment Systems:
Information on older COMAND systems (for applicable models), radio installations, speaker replacements, and related wiring is generally covered in the electrical section.
Driver Assistance
Driver Assistance Features:
Details regarding the function, calibration, and repair of early adaptive cruise control (Distronic), parking sensors (Parktronic), and other electronic driver aids are included where applicable.
🔧 Maintenance
Service Intervals
Service Intervals:
Detailed service schedules based on mileage and time are provided for each model, including recommendations for oil changes, filter replacements, brake fluid flushes, coolant changes, spark plug replacements, and other essential maintenance tasks (e.g., Service A, Service B). Specific intervals for items like transmission fluid, differential fluid, and serpentine belts are also outlined.
Fluid Specifications
Fluid Specifications:
Comprehensive lists of required fluids with specific Mercedes-Benz specifications (e.g., engine oil types like MB 229.5, MB 229.51; transmission fluid types like ATF 3353, MB 236.10, MB 236.14; brake fluid DOT 4; coolant G48/MB 325.0) and capacities for all applicable systems (engine oil, coolant, brake fluid, power steering fluid, transmission fluid, differential fluid).
Known Issues
Common Issues:
While not explicitly stated as a 'common issues' section, the troubleshooting guides and repair procedures implicitly address known vulnerabilities of the era, such as MAF sensor issues, ignition coil failures (especially on early V8/V12 models), biodegradable wiring harnesses (pre-2001 models), SAM module failures, transmission conductor plate problems (722.6), and climate control blower motor resistors. The manual provides the expertise to diagnose and repair these.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mercedes-Benz, with a heritage dating back to the late 19th century, is renowned for engineering excellence, luxury, and automotive innovation. This manual covers a significant period of its history, including the development of advanced technologies and iconic models.
Model Evolution
Model Evolution Summary:
This manual chronicles the evolution of key Mercedes-Benz model lines: the opulent S-Class (W140, W220), the versatile E-Class (W210, W211), the sporty C-Class (W202, W203), the luxurious SL-Class (R129, R230), the compact SLK (R170, R171), the capable M-Class (W163, W164), the iconic G-Wagen (W463), and others like the CLK (C208, C209), CL (C215), CLS (W219), and R-Class (W251), showcasing significant advancements in technology, safety, and performance over these decades.
🏆 Awards & Recognition
Recognitions
Brand Award Recognition:
While this manual doesn't list specific awards for the vehicles it covers, Mercedes-Benz models from this era frequently received accolades for luxury, performance, safety, and technological innovation from automotive journalists and organizations worldwide.