Mercedes Benz W100 Series 600 1963-1981 Workshop Manual
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 600 (W100) Generation: W100 Production Years Covered By Manual: 1963-1981 Codes Chassis Code: W100 👋 Introduction Market Position Vehicle Class: Ultra-Luxury Automobile Historical Significance: Iconic flagship model, a symbol of prestige and engineering excellence during its era. Competitive Analysis Competitors: Rolls-Royce Silver Cloud III, Bentley S3, Cadillac Eldorado Brougham, Lincoln Continental (high-end models of the era). Key Features Unique Selling Points: Advanced hydraulic systems for suspension, steering, windows, seats, and central locking. Powerful V8 engine. Uncompromising luxury and build quality. Manual Purpose: To provide comprehensive technical guidance for maintenance, repair, and restoration of the Mercedes-Benz W100 600. 📋 Manual Details Coverage Areas Primary Focus: Workshop Manual Models Covered: Mercedes-Benz 600 (W100) Series Specific Body Styles: Sedan, Pullman Sedan, Pullman Limousine, Landaulet Page Count Estimated Pages: Extensive (specific count not provided, described as comprehensive) Manual Type Type: Factory Workshop Manual Language Language: English (assumed from typical product descriptions for this market) Format Format: PDF Navigation: Fully Bookmarked 📖 Manual Coverage Systems Covered Powertrain: Engine (excluding internal components per description), Injection System, Automatic Transmission Chassis: Front Axle, Rear Axle, Wheels and Adjustment, Propeller Shaft, Brakes, Steering Assembly, Springs and Shock Absorbers Body And Interior: Air Filter, Air Compressor and High Pressure Oil Pump, Induction Manifold and Exhaust Manifold, Engine Lubrication, Cooling Units in Engine, Engine Suspension, Finger-Tip Control Hydraulic Pump and Vee-Belt Drive, Windows, Coverings, Front and Rear Doors, Rear Compartment Lid, Master-Lock Control System, Finger-Tip Hydraulic System, Heating, Ventilation and Cooling System, Front and Rear Seats, Seat Accessories Electrical: Electrical Equipment and Instruments Procedures Included Maintenance: Regular servicing, fluid changes, filter replacements, lubrication Repair: Component removal and installation, adjustments, troubleshooting of most systems Diagnostics: Troubleshooting steps for various systems Restoration: Detailed guidance suitable for restoration projects Technical Depth Depth: Comprehensive, suitable for both home mechanic and professional technician Detail Level: Step-by-step instructions, detailed diagrams likely included (implied by 'comprehensive') 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text (typical for well-produced PDFs) Printable: Printable pages (implied by user usability) Print Quality Quality: High-quality digital reproduction (expected for professional product) Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: M100 V8 Displacement: 6.3 Liters (6332 cc) Bore X Stroke: 103 mm x 95 mm Compression Ratio: 8.0:1 (typical for early models) Performance Horsepower: 250 PS (184 kW) at 4000 rpm (Gross DIN) Torque: 51.0 kg⋅m (500 N⋅m; 369 lb⋅ft) at 2800 rpm (Gross DIN) Fuel System Fuel Delivery: Bosch Mechanical Fuel Injection (Model specified in manual) Fuel Type: Unleaded Gasoline (initially leaded, conversion might be covered) Cooling System Type: Water-cooled, thermostatically controlled Engine Lubrication Oil Type: High-quality motor oil, viscosity as per manual (e.g., SAE 20W-50) Oil Capacity: Approx. 9 liters (with filter) Engine Suspension Mounts: Hydraulic rubber mounts Timing Drive: Single/Double row timing chain Engine Note Engine Coverage Exclusion: Manual explicitly states it does NOT include internal engine components, focusing on external systems and ancillaries. 🔧 Transmission Standard Type: 3-speed Automatic Transmission (DB R 7 / DB R 7/30) Features: Hydraulically controlled, torque converter Control Adjustments Adjustment Areas: Band adjustments, linkage settings Fluid Specifications Fluid Type: Dexron II or equivalent Automatic Transmission Fluid (ATF) Fluid Capacity Capacity: Approx. 10 liters 📐 Dimensions Exterior Wheelbase Sedan: 3200 mm (126 in) Wheelbase Pullman: 3900 mm (153.5 in) Length Sedan: 5350 mm (210.6 in) Length Pullman: 6240 mm (245.7 in) Weights Gross Vehicle Weight Rating: Over 3000 kg (depending on configuration) Curb Weight: Approx. 2400-2700 kg Wheels Wheel Bolt Pattern: 5x130 Tire Sizes: 205 VR 15 (typical) 🛡️ Safety Features Ratings Crash Test Data: No formal crash test ratings available from modern bodies due to era of manufacture. Active Features Braking System: Hydraulic disc brakes on all wheels (dual-circuit, servo-assisted) Parking Brake: Mechanical, acting on rear wheels Passive Features Body Construction: Reinforced chassis and body for structural integrity. Interior Safety: Safety glass for all windows, padded dashboard (early models), seat belts (often optional or added later). 💡 Technology Features Infotainment Audio System: Period-appropriate AM/FM radio, often with an integrated cassette player in later years. Driver Assistance Cruise Control: Available on some models, typically a mechanical system. Connectivity Connectivity Features: None by modern standards. Primarily focused on mechanical and hydraulic systems. Comfort Features Climate Control: Advanced climate control system with heating, ventilation, and air conditioning (optional on some models). Power Features: Power steering, power windows, power seats, central locking (all hydraulic). 🔧 Maintenance Service Intervals Oil Change: Every 5,000 - 10,000 km or annually (as specified in manual) Major Service: As per manual's schedule, typically involving a more thorough inspection and potential component adjustments/replacements. Fluid Specifications Coolant: Proprietary Mercedes-Benz coolant or equivalent (e.g., 50/50 mix of ethylene glycol and distilled water with corrosion inhibitors) Brake Fluid: DOT 3 or DOT 4 hydraulic brake fluid Hydraulic Fluid:...
Extensive (specific count not provided, described as comprehensive)
Manual Type
Type:
Factory Workshop Manual
Language
Language:
English (assumed from typical product descriptions for this market)
Format
Format:
PDF
Navigation:
Fully Bookmarked
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (excluding internal components per description), Injection System, Automatic Transmission
Chassis:
Front Axle, Rear Axle, Wheels and Adjustment, Propeller Shaft, Brakes, Steering Assembly, Springs and Shock Absorbers
Body And Interior:
Air Filter, Air Compressor and High Pressure Oil Pump, Induction Manifold and Exhaust Manifold, Engine Lubrication, Cooling Units in Engine, Engine Suspension, Finger-Tip Control Hydraulic Pump and Vee-Belt Drive, Windows, Coverings, Front and Rear Doors, Rear Compartment Lid, Master-Lock Control System, Finger-Tip Hydraulic System, Heating, Ventilation and Cooling System, Front and Rear Seats, Seat Accessories
Bosch Mechanical Fuel Injection (Model specified in manual)
Fuel Type:
Unleaded Gasoline (initially leaded, conversion might be covered)
Cooling System
Type:
Water-cooled, thermostatically controlled
Engine Lubrication
Oil Type:
High-quality motor oil, viscosity as per manual (e.g., SAE 20W-50)
Oil Capacity:
Approx. 9 liters (with filter)
Engine Suspension
Mounts:
Hydraulic rubber mounts
Timing
Drive:
Single/Double row timing chain
Engine Note
Engine Coverage Exclusion:
Manual explicitly states it does NOT include internal engine components, focusing on external systems and ancillaries.
🔧 Transmission
Standard
Type:
3-speed Automatic Transmission (DB R 7 / DB R 7/30)
Features:
Hydraulically controlled, torque converter
Control Adjustments
Adjustment Areas:
Band adjustments, linkage settings
Fluid Specifications
Fluid Type:
Dexron II or equivalent Automatic Transmission Fluid (ATF)
Fluid Capacity
Capacity:
Approx. 10 liters
📐 Dimensions
Exterior
Wheelbase Sedan:
3200 mm (126 in)
Wheelbase Pullman:
3900 mm (153.5 in)
Length Sedan:
5350 mm (210.6 in)
Length Pullman:
6240 mm (245.7 in)
Weights
Gross Vehicle Weight Rating:
Over 3000 kg (depending on configuration)
Curb Weight:
Approx. 2400-2700 kg
Wheels
Wheel Bolt Pattern:
5x130
Tire Sizes:
205 VR 15 (typical)
🛡️ Safety Features
Ratings
Crash Test Data:
No formal crash test ratings available from modern bodies due to era of manufacture.
Active Features
Braking System:
Hydraulic disc brakes on all wheels (dual-circuit, servo-assisted)
Parking Brake:
Mechanical, acting on rear wheels
Passive Features
Body Construction:
Reinforced chassis and body for structural integrity.
Interior Safety:
Safety glass for all windows, padded dashboard (early models), seat belts (often optional or added later).
💡 Technology Features
Infotainment
Audio System:
Period-appropriate AM/FM radio, often with an integrated cassette player in later years.
Driver Assistance
Cruise Control:
Available on some models, typically a mechanical system.
Connectivity
Connectivity Features:
None by modern standards. Primarily focused on mechanical and hydraulic systems.
Comfort Features
Climate Control:
Advanced climate control system with heating, ventilation, and air conditioning (optional on some models).
Power Features:
Power steering, power windows, power seats, central locking (all hydraulic).
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 - 10,000 km or annually (as specified in manual)
Major Service:
As per manual's schedule, typically involving a more thorough inspection and potential component adjustments/replacements.
Fluid Specifications
Coolant:
Proprietary Mercedes-Benz coolant or equivalent (e.g., 50/50 mix of ethylene glycol and distilled water with corrosion inhibitors)
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid
Hydraulic Fluid:
Specific hydraulic fluid for the central hydraulic system (likely Mercedes-Benz specified fluid)
Known Issues
Common Wear Items:
Hydraulic system seals and hoses, air suspension bellows, fuel injection components, ignition system components.
Potential Challenges:
Complexity of the hydraulic system, availability of specific replacement parts for a low-volume, older vehicle.
Parts Replacement
Engine Filters:
Oil Filter (e.g., Mann-Filter W 13 145 or equivalent), Fuel Filter (specific Bosch part number likely available in manual).
Maintenance Tasks
Included Tasks:
Engine timing adjustments, injection system tuning, brake bleeding, hydraulic system pressure checks, lubrication points.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mercedes-Benz, Germany
Legacy:
Reputation for engineering, luxury, and durability established by preceding models.
Model Evolution
Introduction Year:
1963
Development Goal:
To create the world's finest and most technically advanced luxury automobile, incorporating innovations from racing and passenger cars.
Production
Production Period:
1963 - 1981
Total Units Produced:
2,697
Manufacturing Locations:
Stuttgart, Germany
🏆 Awards & Recognition
Recognitions
Awards:
While not typically recognized with specific awards like modern vehicles, the W100 was universally acclaimed as one of the finest automobiles ever produced.
Ratings
Expert Opinion:
Consistently ranked among the 'greatest cars of all time' by automotive historians and journalists.