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Mercedes Benz W115 1967-1976 Workshop Service Repair Manual
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Basic Information Identification Make: Mercedes-Benz Model: W115 Chassis Code: W115 Generation Generation Name: Stroke-8 (Strich-Acht) Codes Series Codes: 115.010, 115.012, 115.013, 115.014, 115.015, 115.016, 115.017, 115.018 Introduction Market Position Segment:...
Type: Cars
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Sku: 418122
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| Basic Information | |
| Identification | |
| Make: | Mercedes-Benz |
| Model: | W115 |
| Chassis Code: | W115 |
| Generation | |
| Generation Name: | Stroke-8 (Strich-Acht) |
| Codes | |
| Series Codes: | 115.010, 115.012, 115.013, 115.014, 115.015, 115.016, 115.017, 115.018 |
| Introduction | |
| Market Position | |
| Segment: | Mid-size luxury sedan and estate |
| Competitive Analysis | |
| Competitors: | BMW Neue Klasse, Audi 100, Ford Granada, Opel Rekord |
| Key Features | |
| Design Philosophy: | Robust engineering, reliability, comfort, sophisticated design |
| Target Audience | |
| User Base: | Mechanics, DIY enthusiasts, owners seeking detailed repair and maintenance information |
| Manual Details | |
| Coverage Areas | |
| Applicable Years: | 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976 |
| Page Count | |
| Total Pages: | >5000 |
| Manual Type | |
| Type: | Workshop Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Engine disassembly, assembly, diagnosis, repair of all variants |
| Fuel System: | Fuel injection (Bosch), Carburetor systems, fuel pumps, lines, tanks |
| Cooling System: | Radiator, fan, water pump, thermostat, hoses, coolant specifications |
| Ignition System: | Distributor, coil, spark plugs, timing adjustments |
| Transmission Manual: | Clutch, gearbox overhaul, repair, adjustments |
| Transmission Automatic: | Automatic transmission service, fluid changes, internal adjustments |
| Drive Axle: | Rear axle, differential, driveshafts, U-joints |
| Suspension Front: | Independent front suspension, control arms, ball joints, springs, shock absorbers |
| Steering System: | Steering box, linkages, power steering system |
| Brake System: | Front discs, rear drums, master cylinder, brake lines, parking brake |
| Electrical System: | Wiring diagrams, battery, alternator, starter, lighting, instruments |
| Body And Trim: | Body panel removal/installation, doors, windows, interior trim |
| HVAC: | Heating system, ventilation, optional air conditioning |
| Suspension Rear | |
| Suspension Rear: | Solid rear axle, trailing arms, shock absorbers, springs |
| Procedures Included | |
| Maintenance: | Scheduled maintenance, oil changes, filter replacements, fluid checks |
| Troubleshooting: | Diagnostic procedures for common and uncommon faults |
| Repair: | Detailed step-by-step repair procedures for all components |
| Disassembly Assembly: | Complete procedures for removing and refitting components |
| Adjustments: | Carburetor, ignition timing, valve clearance, brake adjustments |
| Diagnostics: | Testing, checking, and diagnosing system faults |
| Technical Depth | |
| Depth: | Comprehensive from basic maintenance to complete engine rebuilds and component overhauls |
| Pictorials | |
| Diagrams Illustrations: | Detailed pictorial diagrams, exploded views, drawings, and photos |
| Special Tools | |
| Tool References: | Identification and usage of special service tools |
| Specifications | |
| Technical Data: | Service data, precautions, factory specifications, allowable limits, wear limits |
| Torque Values | |
| Tightening Torques: | Specific torque values for critical fasteners |
| Wiring Diagrams | |
| Electrical Schematics: | Comprehensive wiring diagrams |
| Manual Specifications | |
| File Format | |
| Format: | |
| Print Quality | |
| Printability: | Yes, all pages are printable |
| Binding Type | |
| Digital Binding: | N/A (Digital Download) |
| Paper Type | |
| Digital Paper Simulation: | N/A (Digital PDF) |
| Software Requirement | |
| Reader Software: | Adobe Reader |
| Compatibility | |
| Operating Systems: | Windows, Mac, Linux OS |
| Access | |
| Download Method: | Instant Download |
| Engine Specifications | |
| Primary Engine | |
| Engine Codes Examples: | M115 (Inline-4 gasoline), M114 (Inline-6 gasoline), OM615 (Inline-4 diesel), OM616 (Inline-5 diesel) |
| Performance | |
| Horsepower Range: | 60-120 HP (approximate, varies by engine) |
| Torque Range: | 80-200 Nm (approximate, varies by engine) |
| Fuel System | |
| Gasoline Injection Type: | Bosch mechanical fuel injection (on some models) |
| Carburetor Types: | Solex, Zenith carburetors (on some models) |
| Engine Type | |
| Cylinder Configurations: | Inline-4 and Inline-6 |
| Diesel Engines | |
| Diesel Variants: | OM615 (2.2L), OM616 (2.4L) |
| Transmission | |
| Standard | |
| Standard Transmission Type: | 4-speed or 5-speed manual |
| Optional | |
| Optional Transmission Type: | 3-speed automatic (e.g., 4G-Tronic) |
| Features | |
| Clutch Type: | Single dry plate clutch (manual) |
| Dimensions | |
| Exterior | |
| Wheelbase: | 2750 mm (108.3 in) |
| Length: | 4765 mm (187.6 in) for Sedan |
| Weights | |
| Curb Weight: | 1300-1500 kg (approximate, varies by model and equipment) |
| Safety Features | |
| Ratings | |
| Safety Standard: | Designed to meet contemporary safety standards of the era |
| Active Features | |
| Braking System: | Front disc brakes, rear drum brakes |
| Passive Features | |
| Body Structure: | Reinforced safety cage, crumple zones |
| Steering Column: | Collapsible steering column |
| Technology Features | |
| Infotainment | |
| Audio System: | Optional factory radio with analog tuning |
| Driver Assistance | |
| Cruise Control: | Optional cruise control system |
| Connectivity | |
| Original Connectivity: | N/A (Era appropriate technology) |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically every 5,000-10,000 km or annually, per manual |
| Major Service Interval: | Refer to periodic maintenance chart in manual for specific mileages/times |
| Fluid Specifications | |
| Engine Oil Type: | API SF/SG or equivalent, SAE 10W-40 or 15W-40 recommended (check manual for specifics) |
| Coolant Type: | Ethylene glycol based antifreeze, 50/50 mix with distilled water |
| Brake Fluid Type: | DOT 3 or DOT 4 (check manual for exact specification) |
| Transmission Fluid Manual: | Gear oil, SAE 80W-90 GL-4 |
| Transmission Fluid Automatic: | Dexron II or equivalent (refer to specific auto transmission type) |
| Known Issues | |
| Common Wear Items: | Ball joints, tie rod ends, control arm bushings, rubber seals, exhaust system, fuel pump diaphragm |
| Rust Prone Areas: | Wheel arches, sills, floor pans, door bottoms |
| Maintenance Philosophy | |
| Preventative Maintenance: | Emphasis on adhering to service schedules and rectifying issues promptly |
| Vehicle History | |
| Brand Heritage | |
| Manufacturer Legacy: | Mercedes-Benz's reputation for quality, durability, and engineering excellence |
| Model Evolution | |
| Predecessor: | W114/W115 (pre-facelift) / Ponton Mercedes-Benz |
| Successor: | W123 Series |
| Production | |
| Production Period: | 1968-1976 |
| Manufacturing Locations: | Germany, South Africa, and other global Mercedes-Benz plants |
| Total Units Produced: | Over 2 million units across all W114/W115 variants |
| Awards & Recognition | |
| Recognitions | |
| Industry Standing: | Widely recognized for its durability and longevity, a benchmark for its class |