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Mercedes Benz W126 Series Complete Workshop Service Repair Manual 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: W126 Series (S-Class) Model Code: W126 Generation Generation Name: Second Generation S-Class Generation Years: 1979-1991 Codes Chassis Code: W126 👋 Introduction Market Position Class: Full-size Luxury Sedan/Coupe Target Audience: Luxury vehicle owners seeking to perform their own maintenance and repairs. Competitive Analysis Competitors: BMW 7 Series (E23, E32), Jaguar XJ, Cadillac Sedan de Ville, Lincoln Town Car. Key Features Value Proposition: Significant cost savings on repairs and maintenance by empowering owners with detailed instructions and diagrams. Accessibility: Instant delivery via email, usable across multiple devices. 📋 Manual Details Coverage Areas Covered Years: 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992 Covered Models: All W126 Series Models/Engines/Trim/Transmission Types Page Count Estimated Page Count: Extensive (exact number not specified, but implies comprehensive) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital File (PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnostics, tuning, and repair for all W126 engine variants (M110, M116, M117, M103, M104). Fuel System: Fuel injection systems (K-Jetronic, KE-Jetronic), carburetors (early models), fuel pumps, lines, injectors, and emissions control. Transmission: Automatic transmission service, repair, and overhaul (e.g., 722.3, 722.4, 722.5). Clutch operation for manual transmissions (if applicable). Drivetrain: Drive shafts, differential, axles, and suspension system components. Brakes: Hydraulic system, ABS (Anti-lock Braking System), disc/drum brake service, caliper repair, rotor replacement, and parking brake. Steering: Power steering system, steering box/rack, tie rods, and linkage. Electrical System: Complete electrical system, battery, alternator, starter, wiring diagrams, fuses, relays, lighting, ignition system, and ECUs. Climate Control: HVAC system, A/C compressor, R134a conversion (if applicable), heater core, and climate control modules. Bodywork: Body panel repair, rust prevention, door mechanisms, window regulators, sunroof operation, and trim. Interior: Seat mechanisms, dashboard removal, instrument cluster, and interior trim. Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, fluid checks), tune-ups, belt replacements, and spark plug service. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation (where applicable). Repair: Step-by-step instructions for component removal, repair, and reinstallation. Rebuild: Detailed procedures for engine, transmission, and differential rebuilds. Installation: Guidance on installing new or replacement parts. Technical Depth Depth: Comprehensive from basic owner maintenance to advanced engine and transmission rebuilds, including electrical system diagnostics. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Compatibility: Compatible with all PC & MAC computers, tablets, and mobile phones with Adobe Reader. Print Quality Printability: Fully printable (individual pages, chapters, or entire manual). Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Features Searchable Text: Implied (standard for most professional PDF manuals) Illustrations: Includes step-by-step instructions with pictures. ⚙️ Engine Specifications Primary Engine Engine Family: M103, M104, M110, M116, M117 Common Engines Covered: 2.6L Inline-6 (M103), 3.0L Inline-6 (M103), 3.0L Inline-6 (M104 DOHC), 3.8L V8 (M116), 4.2L V8 (M116/M119), 5.0L V8 (M117), 5.6L V8 (M117/M119). Performance Horsepower Range: Approx. 140 hp to 270 hp depending on engine variant. Torque Range: Approx. 200 Nm to 400 Nm depending on engine variant. Fuel System Injection Type: Bosch K-Jetronic (CIS), Bosch KE-Jetronic (CIS-E), Monojetronic (early 2.6L) and early models may have carburetors. 🔧 Transmission Standard Transmission Type: 4-speed Automatic (722.3, 722.4, 722.5) Optional Optional Transmission Type: 5-speed Manual (rare, early models) Features Automatic Features: Lock-up torque converter, hydraulic control, sometimes with selectable sport/economy modes. 📐 Dimensions Exterior Wheelbase Sedan: Approx. 2935 mm (115.6 inches) Wheelbase Coupe: Approx. 2800 mm (110.2 inches) Length: Approx. 4995 mm (196.7 inches) for Sedan, 4910 mm (193.3 inches) for Coupe. Width: Approx. 1800 mm (70.9 inches) Height: Approx. 1430 mm (56.3 inches) for Sedan, 1390 mm (54.7 inches) for Coupe. Weights Curb Weight: Approx. 1600-1800 kg (3527-3968 lbs) depending on model and equipment. Gross Vehicle Weight Rating: Varies by model, typically around 2200-2300 kg. 🛡️ Safety Features Ratings Crash Test Performance: While formal independent crash test ratings from agencies like NHTSA or IIHS are less common for this era, the W126 was renowned for its robust construction and safety engineering. Active Features ABS: Anti-lock Braking System (ABS) standard on most models from the mid-1980s onwards. Traction Control: Optional ASR (Anti-Slip Regulation) available on later models. Passive Features Airbags: Driver's side airbag introduced in 1988, becoming standard later. Seatbelts: Pre-tensioning seatbelts, reinforced safety cage. Lighting: Halogen headlights, often with headlight washers and wipers on higher trims. 💡 Technology Features Infotainment Audio System: Premium sound systems (Becker units), optional CD changers on later models. Climate Control: Automatic climate control (Thermatic) with manual override, optional dual-zone climate control on some models. Driver Assistance Cruise Control: Standard on most models. Memory Seats: Optional on driver and passenger seats. Connectivity Tele Aid: Not available on this generation. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000-15,000 km (6,000-10,000 miles) or annually, depending on driving conditions and oil type used....
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Mercedes Benz W126 Series Complete Workshop Service Repair Manual 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
W126 Series (S-Class)
Model Code:
W126
Generation
Generation Name:
Second Generation S-Class
Generation Years:
1979-1991
Codes
Chassis Code:
W126
👋 Introduction
Market Position
Class:
Full-size Luxury Sedan/Coupe
Target Audience:
Luxury vehicle owners seeking to perform their own maintenance and repairs.
Competitive Analysis
Competitors:
BMW 7 Series (E23, E32), Jaguar XJ, Cadillac Sedan de Ville, Lincoln Town Car.
Key Features
Value Proposition:
Significant cost savings on repairs and maintenance by empowering owners with detailed instructions and diagrams.
Accessibility:
Instant delivery via email, usable across multiple devices.
📋 Manual Details
Coverage Areas
Covered Years:
1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992
Covered Models:
All W126 Series Models/Engines/Trim/Transmission Types
Page Count
Estimated Page Count:
Extensive (exact number not specified, but implies comprehensive)
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnostics, tuning, and repair for all W126 engine variants (M110, M116, M117, M103, M104).
Fuel System:
Fuel injection systems (K-Jetronic, KE-Jetronic), carburetors (early models), fuel pumps, lines, injectors, and emissions control.
Transmission:
Automatic transmission service, repair, and overhaul (e.g., 722.3, 722.4, 722.5). Clutch operation for manual transmissions (if applicable).
Drivetrain:
Drive shafts, differential, axles, and suspension system components.
Brakes:
Hydraulic system, ABS (Anti-lock Braking System), disc/drum brake service, caliper repair, rotor replacement, and parking brake.
Steering:
Power steering system, steering box/rack, tie rods, and linkage.
Electrical System:
Complete electrical system, battery, alternator, starter, wiring diagrams, fuses, relays, lighting, ignition system, and ECUs.
Climate Control:
HVAC system, A/C compressor, R134a conversion (if applicable), heater core, and climate control modules.
Bodywork:
Body panel repair, rust prevention, door mechanisms, window regulators, sunroof operation, and trim.
Interior:
Seat mechanisms, dashboard removal, instrument cluster, and interior trim.
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, fluid checks), tune-ups, belt replacements, and spark plug service.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation (where applicable).
Repair:
Step-by-step instructions for component removal, repair, and reinstallation.
Rebuild:
Detailed procedures for engine, transmission, and differential rebuilds.
Installation:
Guidance on installing new or replacement parts.
Technical Depth
Depth:
Comprehensive from basic owner maintenance to advanced engine and transmission rebuilds, including electrical system diagnostics.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Compatibility:
Compatible with all PC & MAC computers, tablets, and mobile phones with Adobe Reader.
Print Quality
Printability:
Fully printable (individual pages, chapters, or entire manual).
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Features
Searchable Text:
Implied (standard for most professional PDF manuals)
Illustrations:
Includes step-by-step instructions with pictures.
⚙️ Engine Specifications
Primary Engine
Engine Family:
M103, M104, M110, M116, M117
Common Engines Covered:
2.6L Inline-6 (M103), 3.0L Inline-6 (M103), 3.0L Inline-6 (M104 DOHC), 3.8L V8 (M116), 4.2L V8 (M116/M119), 5.0L V8 (M117), 5.6L V8 (M117/M119).
Performance
Horsepower Range:
Approx. 140 hp to 270 hp depending on engine variant.
Torque Range:
Approx. 200 Nm to 400 Nm depending on engine variant.
Fuel System
Injection Type:
Bosch K-Jetronic (CIS), Bosch KE-Jetronic (CIS-E), Monojetronic (early 2.6L) and early models may have carburetors.
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic (722.3, 722.4, 722.5)
Optional
Optional Transmission Type:
5-speed Manual (rare, early models)
Features
Automatic Features:
Lock-up torque converter, hydraulic control, sometimes with selectable sport/economy modes.
📐 Dimensions
Exterior
Wheelbase Sedan:
Approx. 2935 mm (115.6 inches)
Wheelbase Coupe:
Approx. 2800 mm (110.2 inches)
Length:
Approx. 4995 mm (196.7 inches) for Sedan, 4910 mm (193.3 inches) for Coupe.
Width:
Approx. 1800 mm (70.9 inches)
Height:
Approx. 1430 mm (56.3 inches) for Sedan, 1390 mm (54.7 inches) for Coupe.
Weights
Curb Weight:
Approx. 1600-1800 kg (3527-3968 lbs) depending on model and equipment.
Gross Vehicle Weight Rating:
Varies by model, typically around 2200-2300 kg.
🛡️ Safety Features
Ratings
Crash Test Performance:
While formal independent crash test ratings from agencies like NHTSA or IIHS are less common for this era, the W126 was renowned for its robust construction and safety engineering.
Active Features
ABS:
Anti-lock Braking System (ABS) standard on most models from the mid-1980s onwards.
Traction Control:
Optional ASR (Anti-Slip Regulation) available on later models.
Passive Features
Airbags:
Driver's side airbag introduced in 1988, becoming standard later.
Seatbelts:
Pre-tensioning seatbelts, reinforced safety cage.
Lighting:
Halogen headlights, often with headlight washers and wipers on higher trims.
💡 Technology Features
Infotainment
Audio System:
Premium sound systems (Becker units), optional CD changers on later models.
Climate Control:
Automatic climate control (Thermatic) with manual override, optional dual-zone climate control on some models.
Driver Assistance
Cruise Control:
Standard on most models.
Memory Seats:
Optional on driver and passenger seats.
Connectivity
Tele Aid:
Not available on this generation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 km (6,000-10,000 miles) or annually, depending on driving conditions and oil type used.
Major Service Interval:
Refer to manual for specific mileage/time intervals for spark plugs, transmission service, coolant flush, etc. Often around 50,000-80,000 km.
Fluid Specifications
Engine Oil:
API SG/SH or ACEA A2/A3 rated. Viscosity typically 10W-40 or 15W-40, depending on climate. Consult manual for exact specifications.
Transmission Fluid:
MB 236.6 or MB 236.7 specification (e.g., Dexron II or III compatible). Check manual for specific type based on transmission model.
Coolant:
Mercedes-Benz approved coolant (Glysantin G48 or equivalent), typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Fuel lines, vacuum hoses (especially on K-Jetronic systems), climate control flap actuators, window regulators, suspension bushings, catalytic converters (early models), timing chain guides (M103/M104 early).
Electrical Issues:
Corrosion on connectors, failing SRS components (later models), intermittent dashboard lights.
📚 Vehicle History
Brand Heritage
Brand Reputation:
Mercedes-Benz is synonymous with luxury, engineering excellence, and durability.
Model Evolution
Predecessor:
W116 S-Class
Successor:
W140 S-Class
Key Innovations:
Aerodynamic styling, improved safety features, advanced engine technology for its time, increased use of electronics.
Production
Production Period:
1979-1991
Manufacturing Locations:
Mainly Sindelfingen, West Germany.
🏆 Awards & Recognition
Recognitions
Historical Acclaim:
Widely recognized as one of the finest sedans of its era, praised for its build quality, comfort, and engineering.
Sales Success:
Significant sales success globally, establishing Mercedes-Benz's dominance in the luxury car market.
Ratings
Reliability Perception:
Generally high reliability, though maintenance requires specialized knowledge and parts can be costly. This manual addresses these needs.
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