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Mercury Milan 2006-2009 Service Repair Workshop Manual

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๐Ÿท๏ธ Basic Information Identification Make: Mercury Model: Milan Year Range: 2006-2009 Codes Platform: CD3 (Ford Global Platform) ๐Ÿ‘‹ Introduction Market Position Target Audience: Vehicle owners with basic mechanical skills and independent auto service professionals. Competitive Analysis Value Proposition: Provides dealer-level repair information, enabling significant cost savings on maintenance and repairs. Key Features Instruction Style: Step-by-step instructions, diagrams, and illustrations for clarity. Information Source: Official manufacturer-produced content used by dealership technicians. Technical Accuracy: Vehicle-specific, accurate, and concise technical data. ๐Ÿ“‹ Manual Details Coverage Areas Covered Years: 2006, 2007, 2008, 2009 Page Count Estimated Page Count: Varies by specific edition, typically over 1000 pages for full workshop manuals. Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, diagnosis, and repair for all applicable engines. Engine Electrical: Ignition system, starting system, charging system, sensors, actuators, wiring diagrams. Emission Control: Emissions systems, catalytic converters, evaporative emission control (EVAP), EGR. Fuel System: Fuel injection, fuel pump, fuel injectors, fuel tank, fuel lines, fuel pressure diagnostics. Clutch System: Clutch inspection, replacement, and hydraulic system service (where applicable). Manual Transaxle: Manual transmission disassembly, assembly, and repair. Automatic Transaxle: Automatic transmission service, overhaul, diagnosis, and electronic controls. Driveshaft Axle: CV axles, driveshafts, U-joints, differential service. Suspension System: Front and rear suspension components, shock absorbers, struts, control arms, alignment specifications. Steering System: Power steering system, steering rack, tie rods, steering column. Restraint System: Airbag system, seat belts, SRS system diagnostics and repair. Brake System: Brake pads, rotors, calipers, ABS system, brake bleeding procedures. Body Interior Exterior: Body panel removal/installation, trim, interior components, glass replacement. Body Electrical: Lighting, power windows, door locks, mirrors, interior electronics. HVAC: Heating, ventilation, air conditioning system diagnosis, refrigerant, components. Procedures Included Maintenance Procedures: Oil changes, filter replacements, spark plug replacement, fluid checks, belt replacement. Troubleshooting Diagnosis: Step-by-step troubleshooting guides for common and complex issues, diagnostic trouble codes (DTCs). Repair Procedures: Detailed instructions for component removal, installation, and repair. Wiring Schematics: Complete electrical wiring diagrams for all vehicle systems. Special Tools: Identification of specialized tools required for specific repairs. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls. ๐Ÿ“Š Manual Specifications File Format File Type: PDF Print Quality Printability: High-resolution, printable pages. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Compatibility Operating Systems: Windows and Mac OS Requirements Software Required: Adobe PDF Reader โš™๏ธ Engine Specifications Primary Engine Engine Options: 2.3L I4 Duratec, 3.0L V6 Duratec. Performance 2.3L Duratec Horsepower: 154 hp @ 5750 rpm 2.3L Duratec Torque: 142 lb-ft @ 4250 rpm 3.0L Duratec V6 Horsepower: 203 hp @ 6300 rpm (2006-2007), 200 hp @ 6000 rpm (2008-2009) 3.0L Duratec V6 Torque: 207 lb-ft @ 4300 rpm (2006-2007), 205 lb-ft @ 4000 rpm (2008-2009) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Recommended Fuel: Regular Unleaded Gasoline (87 Octane) ๐Ÿ”ง Transmission Standard Transmission Options: 5-speed Manual Transaxle, 6-speed Automatic Transaxle. Optional Optional Transmission: Variable Intake Cam Timing (VCT) on 3.0L V6, All Wheel Drive (AWD) available with 3.0L V6 and automatic. Features Automatic Transmission Type: 6-speed SelectShiftโ„ข Automatic Transaxle ๐Ÿ“ Dimensions Exterior Wheelbase: 112.2 inches (2850 mm) Length: 190.2 inches (4831 mm) Width: 72.1 inches (1831 mm) Height: 57.7 inches (1466 mm) Weights Curb Weight: Approximately 3300-3700 lbs (depending on engine and configuration) ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Front Impact: โ˜…โ˜…โ˜…โ˜…โ˜… (5-Star) NHTSA Side Impact: โ˜…โ˜…โ˜…โ˜…โ˜… (5-Star) IIHS Front Offset: Good Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Traction Control System (TCS) available. Passive Features Airbags: Front airbags, side-impact airbags, available curtain airbags. ๐Ÿ’ก Technology Features Infotainment Infotainment System: Available SiriusXM Satellite Radio, CD player, optional premium audio systems. Driver Assistance Cruise Control: Standard cruise control. Connectivity Power Accessories: Power windows, power locks, power mirrors. ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months (conventional oil), or 7,500 miles or 6 months (synthetic oil), refer to manual for specifics. Spark Plug Replacement: Approximately 100,000 miles for iridium-tipped spark plugs (Duratec engines). Fluid Specifications Engine Oil Type: SAE 5W-20 (preferred for fuel economy and performance) or SAE 5W-30 (depending on climate and load). Coolant Type: Ford Premium Engine Coolant (VC-7B) - Orange, or equivalent silicate-free, extended-life coolant. Transmission Fluid Automatic: MERCONยฎ LV Automatic Transmission Fluid. Brake Fluid Type: DOT 3 Brake Fluid. Known Issues Common Issues: Potential for carbon buildup on intake valves (especially with direct injection variants if applicable), minor electrical gremlins, and early brake wear in some cases. ๐Ÿ“š Vehicle History Brand Heritage Brand Origin: Mercury was an American automobile division of Ford Motor Company. Model Evolution First Generation: The Mercury Milan was introduced for the 2006 model year as a successor to the Mercury Sable. Facelift: Received a minor facelift for the 2008 model year with...
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Mercury Milan 2006-2009 Service Repair Workshop Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Mercury
Model:
Milan
Year Range:
2006-2009
Codes
Platform:
CD3 (Ford Global Platform)
๐Ÿ‘‹ Introduction
Market Position
Target Audience:
Vehicle owners with basic mechanical skills and independent auto service professionals.
Competitive Analysis
Value Proposition:
Provides dealer-level repair information, enabling significant cost savings on maintenance and repairs.
Key Features
Instruction Style:
Step-by-step instructions, diagrams, and illustrations for clarity.
Information Source:
Official manufacturer-produced content used by dealership technicians.
Technical Accuracy:
Vehicle-specific, accurate, and concise technical data.
๐Ÿ“‹ Manual Details
Coverage Areas
Covered Years:
2006, 2007, 2008, 2009
Page Count
Estimated Page Count:
Varies by specific edition, typically over 1000 pages for full workshop manuals.
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, diagnosis, and repair for all applicable engines.
Engine Electrical:
Ignition system, starting system, charging system, sensors, actuators, wiring diagrams.
Emission Control:
Emissions systems, catalytic converters, evaporative emission control (EVAP), EGR.
Fuel System:
Fuel injection, fuel pump, fuel injectors, fuel tank, fuel lines, fuel pressure diagnostics.
Clutch System:
Clutch inspection, replacement, and hydraulic system service (where applicable).
Manual Transaxle:
Manual transmission disassembly, assembly, and repair.
Automatic Transaxle:
Automatic transmission service, overhaul, diagnosis, and electronic controls.
Driveshaft Axle:
CV axles, driveshafts, U-joints, differential service.
Suspension System:
Front and rear suspension components, shock absorbers, struts, control arms, alignment specifications.
Steering System:
Power steering system, steering rack, tie rods, steering column.
Restraint System:
Airbag system, seat belts, SRS system diagnostics and repair.
Brake System:
Brake pads, rotors, calipers, ABS system, brake bleeding procedures.
Body Interior Exterior:
Body panel removal/installation, trim, interior components, glass replacement.
Body Electrical:
Lighting, power windows, door locks, mirrors, interior electronics.
HVAC:
Heating, ventilation, air conditioning system diagnosis, refrigerant, components.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug replacement, fluid checks, belt replacement.
Troubleshooting Diagnosis:
Step-by-step troubleshooting guides for common and complex issues, diagnostic trouble codes (DTCs).
Repair Procedures:
Detailed instructions for component removal, installation, and repair.
Wiring Schematics:
Complete electrical wiring diagrams for all vehicle systems.
Special Tools:
Identification of specialized tools required for specific repairs.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls.
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
High-resolution, printable pages.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Compatibility
Operating Systems:
Windows and Mac OS
Requirements
Software Required:
Adobe PDF Reader
โš™๏ธ Engine Specifications
Primary Engine
Engine Options:
2.3L I4 Duratec, 3.0L V6 Duratec.
Performance
2.3L Duratec Horsepower:
154 hp @ 5750 rpm
2.3L Duratec Torque:
142 lb-ft @ 4250 rpm
3.0L Duratec V6 Horsepower:
203 hp @ 6300 rpm (2006-2007), 200 hp @ 6000 rpm (2008-2009)
3.0L Duratec V6 Torque:
207 lb-ft @ 4300 rpm (2006-2007), 205 lb-ft @ 4000 rpm (2008-2009)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
Regular Unleaded Gasoline (87 Octane)
๐Ÿ”ง Transmission
Standard
Transmission Options:
5-speed Manual Transaxle, 6-speed Automatic Transaxle.
Optional
Optional Transmission:
Variable Intake Cam Timing (VCT) on 3.0L V6, All Wheel Drive (AWD) available with 3.0L V6 and automatic.
Features
Automatic Transmission Type:
6-speed SelectShiftโ„ข Automatic Transaxle
๐Ÿ“ Dimensions
Exterior
Wheelbase:
112.2 inches (2850 mm)
Length:
190.2 inches (4831 mm)
Width:
72.1 inches (1831 mm)
Height:
57.7 inches (1466 mm)
Weights
Curb Weight:
Approximately 3300-3700 lbs (depending on engine and configuration)
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Front Impact:
โ˜…โ˜…โ˜…โ˜…โ˜… (5-Star)
NHTSA Side Impact:
โ˜…โ˜…โ˜…โ˜…โ˜… (5-Star)
IIHS Front Offset:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Traction Control System (TCS) available.
Passive Features
Airbags:
Front airbags, side-impact airbags, available curtain airbags.
๐Ÿ’ก Technology Features
Infotainment
Infotainment System:
Available SiriusXM Satellite Radio, CD player, optional premium audio systems.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Power Accessories:
Power windows, power locks, power mirrors.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months (conventional oil), or 7,500 miles or 6 months (synthetic oil), refer to manual for specifics.
Spark Plug Replacement:
Approximately 100,000 miles for iridium-tipped spark plugs (Duratec engines).
Fluid Specifications
Engine Oil Type:
SAE 5W-20 (preferred for fuel economy and performance) or SAE 5W-30 (depending on climate and load).
Coolant Type:
Ford Premium Engine Coolant (VC-7B) - Orange, or equivalent silicate-free, extended-life coolant.
Transmission Fluid Automatic:
MERCONยฎ LV Automatic Transmission Fluid.
Brake Fluid Type:
DOT 3 Brake Fluid.
Known Issues
Common Issues:
Potential for carbon buildup on intake valves (especially with direct injection variants if applicable), minor electrical gremlins, and early brake wear in some cases.
๐Ÿ“š Vehicle History
Brand Heritage
Brand Origin:
Mercury was an American automobile division of Ford Motor Company.
Model Evolution
First Generation:
The Mercury Milan was introduced for the 2006 model year as a successor to the Mercury Sable.
Facelift:
Received a minor facelift for the 2008 model year with updated grille and interior trim.
Production
Production End:
Production of the Mercury Milan ceased at the end of the 2010 model year as Ford phased out the Mercury brand.
Manufacturing Plant:
Flat Rock, Michigan, USA.
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