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Mitsubishi Colt / Lancer 1992 - 1995 Complete Factory Service / Repair / Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Colt / Lancer Generation: Fourth Generation (CJ) Codes Chassis Codes: CJ1A, CJ2A, CJ4A, CK1A, CK2A, CK4A (Specific to Lancer/Mirage variants) Engine Codes: 4G13 (1.3L), 4G15 (1.5L), 4G91 (1.5L SOHC), 4G92 (1.6L SOHC/DOHC), 4G93 (1.8L SOHC/DOHC), 4A91 (1.3L - some markets), 6A10 (1.6L V6 - some Lancer models) 👋 Introduction Market Position Vehicle Segment: Subcompact to Compact Car Segment Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort, Mazda 323/Familia Key Features Value Proposition: Reliable, fuel-efficient, and affordable transportation, offering a good balance of practicality and driving dynamics. Available in various body styles including sedan, hatchback, and coupe. Manual Benefit: Provides comprehensive DIY repair and maintenance information, enabling owners to save on service costs and maintain their vehicle effectively. 📋 Manual Details Coverage Areas Model Years Covered: 1992, 1993, 1994, 1995 Market Coverage: Global (covering variants sold in various markets under Colt, Lancer, and Mirage monikers) Page Count Estimated Page Count: Varies significantly based on specific engine and trim; typically 800-1500+ pages for a complete factory service manual Manual Type Type: Factory Service Manual / Workshop Manual / Repair Manual Language Language: English Format File Format: PDF Delivery Format: ZIP Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (assembly, disassembly, overhaul), fuel system (carburetor, injection), ignition system, exhaust system, cooling system, lubrication system Transmission: Manual and automatic transmission overhaul, repair, fluid specifications, shifting mechanisms Drivetrain: Axles, drive shafts, CV joints, differentials, transfer case (if applicable) Suspension Steering: Front and rear suspension components, shock absorbers, struts, springs, steering gear, power steering system, alignment procedures Brakes: Disc and drum brake systems, hydraulic system, parking brake, ABS (if equipped), component replacement, bleeding procedures Electrical Electronics: Battery, charging system (alternator), starting system (starter), ignition system, lighting system, gauges, instrument cluster, power windows, locks, mirrors, audio system, wiring diagrams, sensor diagnostics, ECU troubleshooting Body Chassis: Body panels, doors, hood, trunk, bumpers, interior trim, glass, weatherstripping, chassis structural components, corrosion protection HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant handling, diagnosis and repair Procedures Included Routine Maintenance: Oil and filter changes, fluid level checks and top-offs, tire rotation and pressure checks, spark plug replacement, air filter replacement, belt inspections and replacement Major Repairs: Engine rebuilds (e.g., piston replacement, ring replacement, bearing replacement, head gasket replacement, camshaft installation), transmission overhaul, clutch replacement, brake caliper and rotor replacement, suspension component replacement (e.g., ball joints, tie rod ends, control arms), electrical component diagnosis and replacement Diagnostics Troubleshooting: Diagnostic charts, symptom-based troubleshooting guides, fault code interpretation (for OBD-I systems), component testing procedures Special Procedures: Wheel alignment, suspension geometry adjustments, engine timing procedures, clutch bleeding, brake bleeding, refrigerant charging, torque specifications for all fasteners Technical Depth Depth: Comprehensive: Covers everything from routine maintenance to complete engine and transmission rebuilds, including detailed disassembly and reassembly steps, specifications, and diagrams. 📊 Manual Specifications File Format Quality: Factory Quality (High Resolution, Clear Text and Diagrams) Searchability: Searchable Text within PDF Interactivity: Zoom In/Out Functionality Print Quality Printability: Printable Binding Type Binding: N/A (Digital Download - PDF) Paper Type Paper Type: N/A (Digital Download - PDF) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 1.3L (1345 cc) - 4G13 Engine 1 Cylinders: Inline 4-Cylinder Engine 1 Valvetrain: SOHC (Single Overhead Camshaft) Engine 1 Fuel Delivery: Carburetor or Multi-Point Fuel Injection (MPI) Secondary Engine Engine 2 Displacement: 1.5L (1468 cc) - 4G15 Engine 2 Cylinders: Inline 4-Cylinder Engine 2 Valvetrain: SOHC (Single Overhead Camshaft) Engine 2 Fuel Delivery: Carburetor or Multi-Point Fuel Injection (MPI) Performance Engine 1 Horsepower: Approx. 70-75 HP Engine 1 Torque: Approx. 75-80 lb-ft Engine 2 Horsepower: Approx. 80-90 HP Engine 2 Torque: Approx. 85-95 lb-ft Engine 3 Displacement: 1.6L (1590 cc) DOHC - 4G92 MIVEC Engine 3 Horsepower: Approx. 110-130 HP (MIVEC variant) Engine 3 Torque: Approx. 100-110 lb-ft (MIVEC variant) Fuel System Fuel Type: Unleaded Gasoline Fuel Octane Rating: 87 Octane (or as specified in manual) Fuel Pump Type: Electric (in-tank or external) Timing Timing Belt Replacement Interval: Typically every 60,000 - 90,000 miles or 5-7 years (refer to manual for specific engine) 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Optional Transmission Type Optional: 3-Speed or 4-Speed Automatic Features Transmission Fluid Type Manual: API GL-4, SAE 75W-85 or 75W-90 Gear Oil (specific viscosity may vary, consult manual) Transmission Fluid Type Automatic: Dexron II or equivalent ATF (Automatic Transmission Fluid) Clutch Type: Dry, single-plate, diaphragm spring clutch 📐 Dimensions Exterior Overall Length: Approx. 4200 - 4350 mm (165.4 - 171.3 inches), varies by body style Overall Width: Approx. 1690 - 1700 mm (66.5 - 66.9 inches) Wheelbase: Approx. 2500 mm (98.4 inches) Weights Curb Weight: Approx. 1000 - 1200 kg (2205 - 2646 lbs), varies by model and trim Gross Vehicle Weight Rating: Varies, consult vehicle placard 🛡️ Safety Features Ratings Crash Test History: Limited official crash test data...
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Mitsubishi Colt / Lancer 1992 - 1995 Complete Factory Service / Repair / Workshop ManualMitsubishi Colt / Lancer 1992 - 1995 Complete Factory Service / Repair / Workshop ManualMitsubishi Colt / Lancer 1992 - 1995 Complete Factory Service / Repair / Workshop ManualMitsubishi Colt / Lancer 1992 - 1995 Complete Factory Service / Repair / Workshop Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Colt / Lancer
Generation:
Fourth Generation (CJ)
Codes
Chassis Codes:
CJ1A, CJ2A, CJ4A, CK1A, CK2A, CK4A (Specific to Lancer/Mirage variants)
Engine Codes:
4G13 (1.3L), 4G15 (1.5L), 4G91 (1.5L SOHC), 4G92 (1.6L SOHC/DOHC), 4G93 (1.8L SOHC/DOHC), 4A91 (1.3L - some markets), 6A10 (1.6L V6 - some Lancer models)
👋 Introduction
Market Position
Vehicle Segment:
Subcompact to Compact Car Segment
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort, Mazda 323/Familia
Key Features
Value Proposition:
Reliable, fuel-efficient, and affordable transportation, offering a good balance of practicality and driving dynamics. Available in various body styles including sedan, hatchback, and coupe.
Manual Benefit:
Provides comprehensive DIY repair and maintenance information, enabling owners to save on service costs and maintain their vehicle effectively.
📋 Manual Details
Coverage Areas
Model Years Covered:
1992, 1993, 1994, 1995
Market Coverage:
Global (covering variants sold in various markets under Colt, Lancer, and Mirage monikers)
Page Count
Estimated Page Count:
Varies significantly based on specific engine and trim; typically 800-1500+ pages for a complete factory service manual
Manual Type
Type:
Factory Service Manual / Workshop Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Format:
ZIP Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (assembly, disassembly, overhaul), fuel system (carburetor, injection), ignition system, exhaust system, cooling system, lubrication system
Transmission:
Manual and automatic transmission overhaul, repair, fluid specifications, shifting mechanisms
Drivetrain:
Axles, drive shafts, CV joints, differentials, transfer case (if applicable)
Suspension Steering:
Front and rear suspension components, shock absorbers, struts, springs, steering gear, power steering system, alignment procedures
Brakes:
Disc and drum brake systems, hydraulic system, parking brake, ABS (if equipped), component replacement, bleeding procedures
Electrical Electronics:
Battery, charging system (alternator), starting system (starter), ignition system, lighting system, gauges, instrument cluster, power windows, locks, mirrors, audio system, wiring diagrams, sensor diagnostics, ECU troubleshooting
Body Chassis:
Body panels, doors, hood, trunk, bumpers, interior trim, glass, weatherstripping, chassis structural components, corrosion protection
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant handling, diagnosis and repair
Procedures Included
Routine Maintenance:
Oil and filter changes, fluid level checks and top-offs, tire rotation and pressure checks, spark plug replacement, air filter replacement, belt inspections and replacement
Major Repairs:
Engine rebuilds (e.g., piston replacement, ring replacement, bearing replacement, head gasket replacement, camshaft installation), transmission overhaul, clutch replacement, brake caliper and rotor replacement, suspension component replacement (e.g., ball joints, tie rod ends, control arms), electrical component diagnosis and replacement
Diagnostics Troubleshooting:
Diagnostic charts, symptom-based troubleshooting guides, fault code interpretation (for OBD-I systems), component testing procedures
Special Procedures:
Wheel alignment, suspension geometry adjustments, engine timing procedures, clutch bleeding, brake bleeding, refrigerant charging, torque specifications for all fasteners
Technical Depth
Depth:
Comprehensive: Covers everything from routine maintenance to complete engine and transmission rebuilds, including detailed disassembly and reassembly steps, specifications, and diagrams.
📊 Manual Specifications
File Format
Quality:
Factory Quality (High Resolution, Clear Text and Diagrams)
Searchability:
Searchable Text within PDF
Interactivity:
Zoom In/Out Functionality
Print Quality
Printability:
Printable
Binding Type
Binding:
N/A (Digital Download - PDF)
Paper Type
Paper Type:
N/A (Digital Download - PDF)
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
1.3L (1345 cc) - 4G13
Engine 1 Cylinders:
Inline 4-Cylinder
Engine 1 Valvetrain:
SOHC (Single Overhead Camshaft)
Engine 1 Fuel Delivery:
Carburetor or Multi-Point Fuel Injection (MPI)
Secondary Engine
Engine 2 Displacement:
1.5L (1468 cc) - 4G15
Engine 2 Cylinders:
Inline 4-Cylinder
Engine 2 Valvetrain:
SOHC (Single Overhead Camshaft)
Engine 2 Fuel Delivery:
Carburetor or Multi-Point Fuel Injection (MPI)
Performance
Engine 1 Horsepower:
Approx. 70-75 HP
Engine 1 Torque:
Approx. 75-80 lb-ft
Engine 2 Horsepower:
Approx. 80-90 HP
Engine 2 Torque:
Approx. 85-95 lb-ft
Engine 3 Displacement:
1.6L (1590 cc) DOHC - 4G92 MIVEC
Engine 3 Horsepower:
Approx. 110-130 HP (MIVEC variant)
Engine 3 Torque:
Approx. 100-110 lb-ft (MIVEC variant)
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Octane Rating:
87 Octane (or as specified in manual)
Fuel Pump Type:
Electric (in-tank or external)
Timing
Timing Belt Replacement Interval:
Typically every 60,000 - 90,000 miles or 5-7 years (refer to manual for specific engine)
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual
Optional
Transmission Type Optional:
3-Speed or 4-Speed Automatic
Features
Transmission Fluid Type Manual:
API GL-4, SAE 75W-85 or 75W-90 Gear Oil (specific viscosity may vary, consult manual)
Transmission Fluid Type Automatic:
Dexron II or equivalent ATF (Automatic Transmission Fluid)
Clutch Type:
Dry, single-plate, diaphragm spring clutch
📐 Dimensions
Exterior
Overall Length:
Approx. 4200 - 4350 mm (165.4 - 171.3 inches), varies by body style
Overall Width:
Approx. 1690 - 1700 mm (66.5 - 66.9 inches)
Wheelbase:
Approx. 2500 mm (98.4 inches)
Weights
Curb Weight:
Approx. 1000 - 1200 kg (2205 - 2646 lbs), varies by model and trim
Gross Vehicle Weight Rating:
Varies, consult vehicle placard
🛡️ Safety Features
Ratings
Crash Test History:
Limited official crash test data available for this era and model, but generally considered average for its class. Consult specific market safety reports if available.
Active Features
Braking System:
Front ventilated disc brakes, rear drum brakes standard. Optional ABS available on higher trims.
Tire Size:
Common sizes include 175/70R14, 185/65R14, 195/60R15 (varies by trim and wheel size)
Passive Features
Airbags:
Driver-side airbag standard on many later models or as an option. Passenger airbag was rare.
Seat Belts:
Three-point front seat belts with pre-tensioners, three-point rear seat belts (center may be lap belt).
Rollover Protection:
Reinforced body structure
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, optional CD player. Standard speaker configurations.
Dashboard Features:
Analog gauges (speedometer, tachometer, fuel, temp), warning lights, basic HVAC controls.
Driver Assistance
Cruise Control:
Optional on higher trim levels or specific models.
ABS:
Optional Anti-lock Braking System available on some models/trims.
Connectivity
Connectivity Features:
Limited to basic radio and speaker system. No integrated Bluetooth or USB in this era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (depending on driving conditions and oil type)
Transmission Fluid Change Interval:
Manual: Every 30,000-60,000 miles. Automatic: Every 30,000-50,000 miles (or as specified)
Coolant Flush Interval:
Every 30,000-50,000 miles or 2-3 years
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 5W-30 or 10W-30 recommended (check manual for specific viscosity and API rating)
Coolant Type:
Ethylene Glycol based, 50/50 mix with distilled water. Refer to manual for specific OAT/HOAT requirements if applicable.
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Wear Items:
Timing belts (critical failure if breaks), front suspension components (bushings, ball joints), exhaust system (rust), clutch wear, starter motor issues, aging rubber hoses and seals.
Engine Specific Notes:
Some 4G15 engines can develop oil consumption issues with age. MIVEC engines (4G92) require precise timing and maintenance.
📚 Vehicle History
Brand Heritage
Manufacturer Origins:
Mitsubishi Motors Corporation, Japan
Model Evolution
Predecessors:
Preceded by earlier generations of Mitsubishi Lancer and Colt models, which established the brand's reputation for reliable and affordable vehicles.
Fourth Generation Introduction:
The fourth generation (CJ) Lancer/Mirage/Colt was introduced in 1991 for the 1992 model year. It featured a new chassis and styling, becoming a significant step forward in design and technology.
Production
Production Years:
1992-1995 (for this specific generation covered by the manual)
Assembly Locations:
Japan, and potentially other global assembly plants depending on market
🏆 Awards & Recognition
Recognitions
Awards History:
While specific awards for the 1992-1995 models are not widely documented, Mitsubishi's Lancer and Colt lines have consistently been recognized for value, reliability, and fuel efficiency in various automotive publications over the years.
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