Mitsubishi Colt/Lancer 1992-1995 Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Colt / Lancer Model Variants: • Colt (hatchback, sedan) • Lancer (sedan, coupe, wagon - depending on region) Codes Chassis Codes: • CJ1A (Colt Hatchback) • CK1A (Colt Hatchback) • CB1A (Lancer Sedan) • CB2A (Lancer Sedan) • CB3A (Lancer Sedan) • CB4A (Lancer Sedan) • CD1A (Lancer Sedan) • CD2A (Lancer Sedan) • CD3A (Lancer Sedan) • CD5A (Lancer Evolution III) Engine Codes: • 4G13 (1.3L) • 4G15 (1.5L) • 4G18 (1.6L) • 4G61 (1.6L DOHC Turbo) • 4G63 (2.0L SOHC/DOHC, including Turbo variants for Evolution) 👋 Introduction Market Position Market Segment: Compact car segment, known for affordability, reliability, and sporty handling (especially in performance variants). Target Audience: Value-conscious consumers, first-time car buyers, enthusiasts seeking a nimble and modifiable platform. Competitive Analysis Key Competitors: • Honda Civic • Toyota Corolla • Nissan Sentra • Ford Escort • Mazda Protegé Key Features General Appeal: Affordable entry price, fuel efficiency, surprisingly spacious interiors for its class, and the legendary performance of the Lancer Evolution models. Performance Variants: The Lancer Evolution series (particularly Evo III covered by this manual) offered significant performance gains with turbocharged engines, advanced AWD systems (AWC), and performance-tuned suspensions, making them rally icons. 📋 Manual Details Coverage Areas General Coverage: Comprehensive service, repair, and maintenance for Mitsubishi Colt and Lancer models. Regional Coverage: Primarily focused on markets where these models were sold, including but not limited to North America, Europe, Asia, and Australia. Specific regional variations may exist but core mechanicals are generally consistent. Page Count Page Count Estimate: Likely 1000+ pages, typical for a full factory service manual covering multiple variants. Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: Digital Download (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, block, pistons, connecting rods, crankshaft, timing belt/chain, lubrication system, cooling system. Engine Performance: Fuel injection systems (MPI, GDI), ignition systems, emission control systems, turbocharging (where applicable). Transmission Manual: Manual transmission (W5M series) overhaul, clutch system, gearshift linkage. Transmission Automatic: Automatic transmission (F4A series) overhaul, torque converter, hydraulic control, electronic control unit (ECU) integration. Drivetrain: Front-wheel drive (FWD) components, driveshafts, CV joints, rear differential (if applicable). Suspension: Front suspension (McPherson strut), rear suspension (multi-link or torsion beam), shock absorbers, springs, bushings, alignment specifications. Steering: Power steering system, steering rack/box, tie rods, steering column, alignment. Brakes: Front disc brakes, rear disc/drum brakes, ABS system (where equipped), brake fluid, bleeding procedures, parking brake. Electrical System: 12V battery system, charging system (alternator), starting system (starter motor), lighting systems, fuses, relays, wiring diagrams. Body And Interior: Body panel removal/installation, doors, windows, seats, dashboard, trim components, HVAC system, audio system. Diagnostics And Troubleshooting: On-board diagnostics (OBD-I), fault code identification, diagnostic procedures for various systems. Procedures Included Maintenance Procedures: Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, belt inspections and replacement. Repair Procedures: Engine rebuilds, transmission repairs, suspension component replacement, brake caliper overhauls, electrical component diagnostics and repair. Troubleshooting Guides: Systematic approaches to diagnosing common and uncommon faults, symptom-based troubleshooting. Technical Data Tables: Torque specifications, clearances, fluid capacities, resistance values, pressure readings. Technical Depth Depth Level: Full factory-level service detail, suitable for professional technicians and advanced DIYers. Includes detailed step-by-step repair instructions, diagnostic flowcharts, and specifications. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely yes, if converted from original digital source or properly scanned with OCR. Print Quality Print Readability: High, designed for clear reproduction of text and diagrams. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options: • 4G13 (1.3L SOHC) • 4G15 (1.5L SOHC) • 4G18 (1.6L SOHC) • 4G61 (1.6L DOHC Turbo - rare) • 4G63 (2.0L SOHC) • 4G63T (2.0L DOHC Turbo - common in GSR/RS models and Evo III) Performance Typical Horsepower Range: 60 hp (1.3L) to 150 hp (2.0L SOHC) and 270 hp (Evo III 4G63T). Typical Torque Range: 70 lb-ft (1.3L) to 130 lb-ft (2.0L SOHC) and 250 lb-ft (Evo III 4G63T). Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) for most models; Direct Injection (GDI) on some later variants. Carbureted versions may exist in specific markets but are less common for this era. Fuel Type: Unleaded gasoline (Octane rating typically 87/91 recommended, higher for turbo models). Engine Management ECU Type: OBD-I compliant engine control units (ECU) managing fuel, ignition, and emissions. 🔧 Transmission Standard Standard Transmission: 5-speed manual transmission. Optional Optional Transmission: 3-speed or 4-speed automatic transmission. Features AWD System: Active All-Wheel Control (AWC) system on Lancer Evolution models, featuring viscous coupling center differential and driver-selectable modes. Transmission Fluid Type: Manual: API GL-4 gear oil, SAE 75W-90 or 80W-90. Automatic: DIAQueen ATF-SPII or equivalent. 📐 Dimensions Exterior Overall Length: Approx. 4,070 - 4,350 mm (varies by body style and generation minor...
• Lancer (sedan, coupe, wagon - depending on region)
Codes
Chassis Codes:
• CJ1A (Colt Hatchback)
• CK1A (Colt Hatchback)
• CB1A (Lancer Sedan)
• CB2A (Lancer Sedan)
• CB3A (Lancer Sedan)
• CB4A (Lancer Sedan)
• CD1A (Lancer Sedan)
• CD2A (Lancer Sedan)
• CD3A (Lancer Sedan)
• CD5A (Lancer Evolution III)
Engine Codes:
• 4G13 (1.3L)
• 4G15 (1.5L)
• 4G18 (1.6L)
• 4G61 (1.6L DOHC Turbo)
• 4G63 (2.0L SOHC/DOHC, including Turbo variants for Evolution)
👋 Introduction
Market Position
Market Segment:
Compact car segment, known for affordability, reliability, and sporty handling (especially in performance variants).
Target Audience:
Value-conscious consumers, first-time car buyers, enthusiasts seeking a nimble and modifiable platform.
Competitive Analysis
Key Competitors:
• Honda Civic
• Toyota Corolla
• Nissan Sentra
• Ford Escort
• Mazda Protegé
Key Features
General Appeal:
Affordable entry price, fuel efficiency, surprisingly spacious interiors for its class, and the legendary performance of the Lancer Evolution models.
Performance Variants:
The Lancer Evolution series (particularly Evo III covered by this manual) offered significant performance gains with turbocharged engines, advanced AWD systems (AWC), and performance-tuned suspensions, making them rally icons.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive service, repair, and maintenance for Mitsubishi Colt and Lancer models.
Regional Coverage:
Primarily focused on markets where these models were sold, including but not limited to North America, Europe, Asia, and Australia. Specific regional variations may exist but core mechanicals are generally consistent.
Page Count
Page Count Estimate:
Likely 1000+ pages, typical for a full factory service manual covering multiple variants.
Full factory-level service detail, suitable for professional technicians and advanced DIYers. Includes detailed step-by-step repair instructions, diagnostic flowcharts, and specifications.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Likely yes, if converted from original digital source or properly scanned with OCR.
Print Quality
Print Readability:
High, designed for clear reproduction of text and diagrams.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options:
• 4G13 (1.3L SOHC)
• 4G15 (1.5L SOHC)
• 4G18 (1.6L SOHC)
• 4G61 (1.6L DOHC Turbo - rare)
• 4G63 (2.0L SOHC)
• 4G63T (2.0L DOHC Turbo - common in GSR/RS models and Evo III)
Performance
Typical Horsepower Range:
60 hp (1.3L) to 150 hp (2.0L SOHC) and 270 hp (Evo III 4G63T).
Typical Torque Range:
70 lb-ft (1.3L) to 130 lb-ft (2.0L SOHC) and 250 lb-ft (Evo III 4G63T).
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) for most models; Direct Injection (GDI) on some later variants. Carbureted versions may exist in specific markets but are less common for this era.
Fuel Type:
Unleaded gasoline (Octane rating typically 87/91 recommended, higher for turbo models).
Engine Management
ECU Type:
OBD-I compliant engine control units (ECU) managing fuel, ignition, and emissions.
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transmission.
Optional
Optional Transmission:
3-speed or 4-speed automatic transmission.
Features
AWD System:
Active All-Wheel Control (AWC) system on Lancer Evolution models, featuring viscous coupling center differential and driver-selectable modes.
Transmission Fluid Type:
Manual: API GL-4 gear oil, SAE 75W-90 or 80W-90. Automatic: DIAQueen ATF-SPII or equivalent.
📐 Dimensions
Exterior
Overall Length:
Approx. 4,070 - 4,350 mm (varies by body style and generation minor updates).
Overall Width:
Approx. 1,680 - 1,770 mm (varies by body style and generation minor updates).
Overall Height:
Approx. 1,390 - 1,450 mm (varies by body style and generation minor updates).
Wheelbase:
Approx. 2,500 mm.
Weights
Curb Weight:
Approx. 950 - 1,300 kg (varies significantly by engine, transmission, and trim level).
Gross Vehicle Weight Rating:
Typically around 1,500 - 1,700 kg.
🛡️ Safety Features
Ratings
Crash Test History:
Limited official NHTSA/Euro NCAP ratings for these specific models and years, but generally considered safe for their era. Later models and Evo variants often had improved safety features.
Active Features
Active Safety Features:
• Anti-lock Braking System (ABS) - Optional on many trims, standard on Evolution.
Passive Features
Passive Safety Features:
• Front airbags (driver and passenger - standard on later models/specific markets)
• 3-point seat belts with pretensioners
• Reinforced body structure
• Side-impact door beams
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio with cassette player. Optional CD player. Limited to analog systems, no digital displays or advanced features.
Driver Assistance
Driver Assistance Features:
ABS was the primary advanced driver assistance feature. No electronic stability control (ESC), traction control (TC) on most models (except select Evolution variants).
Connectivity
Connectivity Features:
None (no Bluetooth, USB, or smartphone integration).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions. Refer to manual for specific recommendations.
Timing Belt Replacement:
Every 60,000-90,000 miles (100,000-150,000 km) or 5-7 years for 4G1 series engines. 4G63 engines may have slightly different intervals; consult manual.
Spark Plug Replacement:
Every 30,000-60,000 miles (50,000-100,000 km), depending on plug type (copper vs. platinum/iridium).
Fluid Specifications
Engine Oil Type:
API SG/SH or higher, SAE 10W-30 or 10W-40 recommended. Viscosity may vary based on climate. Consult manual for exact specs.
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Use genuine Mitsubishi coolant or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4, depending on vehicle specification. Always use fresh, sealed fluid.
Power Steering Fluid:
Dexron-II or equivalent ATF.
Known Issues
Engine Common Issues:
• Timing belt tensioner failure (4G1 series)
• Oil leaks from valve cover gasket or front/rear main seals
• Spark plug blow-out (rare, but possible)
• Carbon build-up in combustion chambers on high-mileage engines
Transmission Common Issues:
• Clutch wear (manual transmission)
• Automatic transmission solenoid issues or torque converter shudder
• Worn synchros in manual transmissions (especially 2nd gear)
Suspension Common Issues:
• Worn front strut mounts and bearings
• Degraded bushings (control arm, sway bar)
• CV joint boots cracking/tearing
Electrical Common Issues:
• Alternator failure
• Corroded grounds and wiring connections
• Power window motor failure
• Hazard light switch/relay issues
📚 Vehicle History
Brand Heritage
Mitsubishi Motors Heritage:
Mitsubishi Motors has a long history in automotive manufacturing, known for robust engineering and innovation, particularly in rally racing and 4WD technology.
Model Evolution
Colt Lancer Lineage:
The Colt and Lancer names have been used by Mitsubishi for decades, often with overlapping models or regional variations. The 1992-1995 period represents the fourth generation of the Lancer (CB/CD chassis) and concurrent Colt models, a significant step forward in design and technology.
Production
Production Period:
1992-1995.
Manufacturing Locations:
Primarily Japan, with assembly in other countries depending on the market (e.g., Netherlands for European markets).
Key Milestones:
Introduction of the Lancer Evolution III (CE9A chassis, a variant of the CD chassis) in 1995, further refining the rally-bred performance of its predecessors.
🏆 Awards & Recognition
Recognitions
Rally Success:
The Lancer Evolution series achieved significant success in the World Rally Championship (WRC), cementing the model's performance reputation. The Evo III was a key part of this legacy.
Ratings
General Vehicle Ratings:
Generally well-regarded for its value and reliability in the compact segment. Performance variants praised for handling and driving dynamics.
Certifications
Manual Certification:
Prepared by Mitsubishi Motors Corporation's technical publications department to industry standards for service professionals.